one more thing a klr can be.....

DSN_KLR650
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Eric J Foster
Posts: 121
Joined: Fri May 11, 2001 5:54 am

[xrlug] cdi repair

Post by Eric J Foster » Mon Jun 13, 2011 7:22 am

For the hardcore repair guys.... I send this as I attempt to relocate the mouning tabs on my poor 200's pipe. Advice number one: Don't lay her down in the rock gardens of Tamaqua PA. Next tip: Don't stick a chunk of pipe in the manifold end and attempt to tweak things back into shape. I got the manifold to seat properly again, in fact, better than it ever has, but now the brackets are off! E -------- Original Message -------- Subject: [xrlug] CDI repair Date: Sun, 12 Jun 2011 20:13:49 -0700 From: Steve Wilson CC: xrlug@yahoogroups.com I found this thread on advrider and thought I should share it. Now I wish I had kept my old CDI so I could dig into it! http://www.advrider.com/forums/showthread.php?p=15842749#post15842749 -Steve in Phx. [Non-text portions of this message have been removed]

RobertWichert
Posts: 697
Joined: Sun Jan 10, 2010 11:32 am

[xrlug] cdi repair

Post by RobertWichert » Mon Jun 13, 2011 8:54 am

OK, so what is broken? Is it the CDI, really? Robert P. Wichert P.Eng LEED AP +1 916 966 9060 FAX +1 916 966 9068 ===============================================
On 6/13/2011 5:22 AM, Eric J Foster wrote: > > For the hardcore repair guys.... > > I send this as I attempt to relocate the mouning tabs on my poor 200's > pipe. Advice number one: Don't lay her down in the rock gardens of > Tamaqua PA. Next tip: Don't stick a chunk of pipe in the manifold end > and attempt to tweak things back into shape. I got the manifold to seat > properly again, in fact, better than it ever has, but now the brackets > are off! > > E > > -------- Original Message -------- > Subject: [xrlug] CDI repair > Date: Sun, 12 Jun 2011 20:13:49 -0700 > From: Steve Wilson > > CC: xrlug@yahoogroups.com > > I found this thread on advrider and thought I should share it. Now I > wish I had kept my old CDI so I could dig into it! > http://www.advrider.com/forums/showthread.php?p=15842749#post15842749 > > -Steve in Phx. > > [Non-text portions of this message have been removed] > > [Non-text portions of this message have been removed]

Eric J Foster
Posts: 121
Joined: Fri May 11, 2001 5:54 am

[xrlug] cdi repair

Post by Eric J Foster » Mon Jun 13, 2011 1:09 pm

In his case, yes. Technically a "cold solder joint" that he found by luck. If it is already "cooked", why not attempt a fix? Much like the pipe I just relocated the tabs on. A beeotch of a welding job with a stick, but I was out 200 bucks if I didn't fix it, so there was no loss. And...... it actually looks like the pipe is going to work. E
On 6/13/2011 9:54 AM, RobertWichert wrote: > OK, so what is broken? Is it the CDI, really? > Robert P. Wichert P.Eng LEED AP > +1 916 966 9060 > FAX +1 916 966 9068 > > > > > > > > > > > > =============================================== > > On 6/13/2011 5:22 AM, Eric J Foster wrote: >> >> For the hardcore repair guys.... >> >> I send this as I attempt to relocate the mouning tabs on my poor 200's >> pipe. Advice number one: Don't lay her down in the rock gardens of >> Tamaqua PA. Next tip: Don't stick a chunk of pipe in the manifold end >> and attempt to tweak things back into shape. I got the manifold to seat >> properly again, in fact, better than it ever has, but now the brackets >> are off! >> >> E >> >> -------- Original Message -------- >> Subject: [xrlug] CDI repair >> Date: Sun, 12 Jun 2011 20:13:49 -0700 >> From: Steve Wilson > >> CC: xrlug@yahoogroups.com >> >> I found this thread on advrider and thought I should share it. Now I >> wish I had kept my old CDI so I could dig into it! >> http://www.advrider.com/forums/showthread.php?p=15842749#post15842749 >> >> -Steve in Phx. >> >> [Non-text portions of this message have been removed] >> >> [Non-text portions of this message have been removed]

RobertWichert
Posts: 697
Joined: Sun Jan 10, 2010 11:32 am

[xrlug] cdi repair

Post by RobertWichert » Mon Jun 13, 2011 1:33 pm

OK, Eric, so the two repairs are only related by degree of difficulty being double black diamond. Got it. I'll be sure to send this to my bicycle-mechanic son who changed out the hard drive in his Panasonic laptop by using instructions in Japanese (he used the pictures and an automated translation web site) and a non-standard hard drive that needed jumpers to work. I'm sure he'll appreciate it! Robert P. Wichert P.Eng LEED AP +1 916 966 9060 FAX +1 916 966 9068 ===============================================
On 6/13/2011 11:08 AM, Eric J Foster wrote: > > In his case, yes. Technically a "cold solder joint" that he found by > luck. If it is already "cooked", why not attempt a fix? Much like the > pipe I just relocated the tabs on. A beeotch of a welding job with a > stick, but I was out 200 bucks if I didn't fix it, so there was no loss. > And...... it actually looks like the pipe is going to work. > > E > > On 6/13/2011 9:54 AM, RobertWichert wrote: > > OK, so what is broken? Is it the CDI, really? > > Robert P. Wichert P.Eng LEED AP > > +1 916 966 9060 > > FAX +1 916 966 9068 > > > > > > > > > > > > > > > > > > > > > > > > =============================================== > > > > On 6/13/2011 5:22 AM, Eric J Foster wrote: > >> > >> For the hardcore repair guys.... > >> > >> I send this as I attempt to relocate the mouning tabs on my poor 200's > >> pipe. Advice number one: Don't lay her down in the rock gardens of > >> Tamaqua PA. Next tip: Don't stick a chunk of pipe in the manifold end > >> and attempt to tweak things back into shape. I got the manifold to seat > >> properly again, in fact, better than it ever has, but now the brackets > >> are off! > >> > >> E > >> > >> -------- Original Message -------- > >> Subject: [xrlug] CDI repair > >> Date: Sun, 12 Jun 2011 20:13:49 -0700 > >> From: Steve Wilson > > >> CC: xrlug@yahoogroups.com > > >> > >> I found this thread on advrider and thought I should share it. Now I > >> wish I had kept my old CDI so I could dig into it! > >> http://www.advrider.com/forums/showthread.php?p=15842749#post15842749 > >> > >> -Steve in Phx. > >> > >> [Non-text portions of this message have been removed] > >> > >> > > [Non-text portions of this message have been removed] > > [Non-text portions of this message have been removed]

Eric J Foster
Posts: 121
Joined: Fri May 11, 2001 5:54 am

[xrlug] cdi repair

Post by Eric J Foster » Mon Jun 13, 2011 7:54 pm

I'm of the school, it it's already broke, what harm can I do? Man built these things, man should be able to repair by reverse engineering. But then, I'm one of the lucky jack-of-all-trades type and have the basic equipment and knowledge to tackle most anything. KTM pipe was a success, 200.00 saved. ;-) E
On 6/13/2011 2:33 PM, RobertWichert wrote: > OK, Eric, so the two repairs are only related by degree of difficulty > being double black diamond. > > Got it. > > > I'll be sure to send this to my bicycle-mechanic son who changed out > the hard drive in his Panasonic laptop by using instructions in > Japanese (he used the pictures and an automated translation web site) > and a non-standard hard drive that needed jumpers to work. I'm sure > he'll appreciate it! > > Robert P. Wichert P.Eng LEED AP > +1 916 966 9060 > FAX +1 916 966 9068 > > > > > > > > > > > > =============================================== > > On 6/13/2011 11:08 AM, Eric J Foster wrote: >> >> In his case, yes. Technically a "cold solder joint" that he found by >> luck. If it is already "cooked", why not attempt a fix? Much like the >> pipe I just relocated the tabs on. A beeotch of a welding job with a >> stick, but I was out 200 bucks if I didn't fix it, so there was no loss. >> And...... it actually looks like the pipe is going to work. >> >> E >> >> On 6/13/2011 9:54 AM, RobertWichert wrote: >> > OK, so what is broken? Is it the CDI, really? >> > Robert P. Wichert P.Eng LEED AP >> > +1 916 966 9060 >> > FAX +1 916 966 9068 >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > =============================================== >> > >> > On 6/13/2011 5:22 AM, Eric J Foster wrote: >> >> >> >> For the hardcore repair guys.... >> >> >> >> I send this as I attempt to relocate the mouning tabs on my poor 200's >> >> pipe. Advice number one: Don't lay her down in the rock gardens of >> >> Tamaqua PA. Next tip: Don't stick a chunk of pipe in the manifold end >> >> and attempt to tweak things back into shape. I got the manifold to >> seat >> >> properly again, in fact, better than it ever has, but now the brackets >> >> are off! >> >> >> >> E >> >> >> >> -------- Original Message -------- >> >> Subject: [xrlug] CDI repair >> >> Date: Sun, 12 Jun 2011 20:13:49 -0700 >> >> From: Steve Wilson > > >> >> CC: xrlug@yahoogroups.com >> >> >> >> >> I found this thread on advrider and thought I should share it. Now I >> >> wish I had kept my old CDI so I could dig into it! >> >> http://www.advrider.com/forums/showthread.php?p=15842749#post15842749 >> >> >> >> -Steve in Phx. >> >> >> >> [Non-text portions of this message have been removed] >> >> >> >> >> >> [Non-text portions of this message have been removed] >> >> [Non-text portions of this message have been removed]

Tom
Posts: 57
Joined: Thu Jan 14, 2010 9:51 pm

one more thing a klr can be.....

Post by Tom » Mon Jun 13, 2011 9:18 pm

I park my A19 on the sidewalk that goes into my yard and it is just outside the kitchen window. I always turn the handle bars to the left and lock it. It had rained a short time in the morning before I got up. When I went to the kitchen sink to get some water to make coffee I saw a bird taking a bath in the right hand guard where some rain water had accumulated. Now when your KLR has finally stopped running you can set it in the yard and tell your better half it is a BIRD BATH. 8-) Tom SW Pennsylvania

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