klr's everywhere
- 
				Jeff Gronert
 - Posts: 55
 - Joined: Wed Aug 02, 2000 2:54 pm
 
klr engine failure
Been off the list for awhile but wanted to add this to the archives and ask
 if anyone's heard of this type of engine failure.
 or
 a way to prevent it.
 
 At approx. 60.K miles the circlip that holds the front, left, balancer
 weight on the shaft came off.
 This allowed the balancer weight to contact the rear of the stator rotor
 breaking off the one-way starter clutch retainer.
 A piece of the retainer got between the cam chain crankshaft sprocket
 causing the cam chain to 'jump timing'.
 The resultant valve timing error caused the piston to contact the intake
 valves, bending the valves.
 The stock doohicky and balancer chain were fine, (I've got a washer under
 the doohicky adjustment bolt).
 
 AAA special RV/motorcycle coverage worked great, 60 miles of towing is
 covered.
 This towed me from the Santa Monica Mtns back to home in Long Beach with 7
 miles to spare.
 
 Thanks,
 
 ~Jeffers
 
 ~CaffeineRacer~VTR996~KLR651~
 Los Angeles, California, USA
 http://www.labiker.com/members/?JeffGronert
			
			
									
									
						- 
				Mike Torst
 - Posts: 1269
 - Joined: Fri Jan 30, 2004 1:39 pm
 
klr engine failure
Sorry to hear about your engine. One thing I keep in mind w/ circlip usage -
 the sharp side goes toward the point of outward pressure, and I never reuse
 them if possible. 
 
 Good luck with the repair work!
 
 Mike Torst
 Las Vegas
 
 -----Original Message-----
 From: Jeff Gronert [mailto:jeff.gronert@...] 
 Sent: Friday, July 02, 2004 2:34 PM
 To: DSN_klr650@egroups. com (E-mail)
 Subject: [DSN_klr650] KLR engine failure
 
 Been off the list for awhile but wanted to add this to the archives and ask
 if anyone's heard of this type of engine failure.
 or
 a way to prevent it.
 
 At approx. 60.K miles the circlip that holds the front, left, balancer
 weight on the shaft came off.
 This allowed the balancer weight to contact the rear of the stator rotor
 breaking off the one-way starter clutch retainer.
 A piece of the retainer got between the cam chain crankshaft sprocket
 causing the cam chain to 'jump timing'.
 The resultant valve timing error caused the piston to contact the intake
 valves, bending the valves.
 The stock doohicky and balancer chain were fine, (I've got a washer under
 the doohicky adjustment bolt).
 
 AAA special RV/motorcycle coverage worked great, 60 miles of towing is
 covered.
 This towed me from the Santa Monica Mtns back to home in Long Beach with 7
 miles to spare.
 
 Thanks,
 
 ~Jeffers
 
 ~CaffeineRacer~VTR996~KLR651~
 Los Angeles, California, USA
 http://www.labiker.com/members/?JeffGronert
 
 
 
 List sponsored by Dual Sport News at www.dualsportnews.com. List FAQ
 courtesy of Chris Krok at: www.bigcee.com/klr650faq.html
 Unsubscribe by sending a blank message to:
 DSN_klr650-unsubscribe@yahoogroups.com .
 
  
 Yahoo! Groups Links
			
			
									
									
						- 
				Jeff Gronert
 - Posts: 55
 - Joined: Wed Aug 02, 2000 2:54 pm
 
klr engine failure
Just spreads the pressure of the bolt clamping down on the doohickey so the
 pressure doesn't distort it.
 If it distorts the the adjustment slot the spring tension can't take the
 slack out of the balancer chain when you loosen the bolt.
 
 ~Jeffers
 
   What does the washer under doohickey bolt do??
   Thanks
   Mark
   Jeff Gronert  wrote:
     Been off the list for awhile but wanted to add this to the archives and
 ask
     if anyone's heard of this type of engine failure.
     or
     a way to prevent it.
 
     At approx. 60.K miles the circlip that holds the front, left, balancer
     weight on the shaft came off.
     This allowed the balancer weight to contact the rear of the stator
 rotor
     breaking off the one-way starter clutch retainer.
     A piece of the retainer got between the cam chain crankshaft sprocket
     causing the cam chain to 'jump timing'.
     The resultant valve timing error caused the piston to contact the
 intake
     valves, bending the valves.
     The stock doohicky and balancer chain were fine, (I've got a washer
 under
     the doohicky adjustment bolt).
 
     AAA special RV/motorcycle coverage worked great, 60 miles of towing is
     covered.
     This towed me from the Santa Monica Mtns back to home in Long ! Beach
 with 7
     miles to spare.
 
     Thanks,
 
     ~Jeffers
 
     ~CaffeineRacer~VTR996~KLR651~
     Los Angeles, California, USA
     http://www.labiker.com/members/?JeffGronert
 
 
 
     List sponsored by Dual Sport News at www.dualsportnews.com. List FAQ
 courtesy of Chris Krok at: www.bigcee.com/klr650faq.html
     Unsubscribe by sending a blank message to:
     DSN_klr650-unsubscribe@yahoogroups.com .
 
 
     Yahoo! Groups Links
 
 
 
 
 
 
 
 [Non-text portions of this message have been removed]
			
			
									
									
						- 
				ustaownbmw
 - Posts: 31
 - Joined: Wed Mar 31, 2004 8:57 am
 
klr's everywhere
In last week have seen green one with army star on front in Golden 
 CO, green one coming towards Lyons CO from Estes yesterday and red 
 one today on Hover here in Longmont CO.  Did first "real" trail ride 
 outside of Estes yesterday - a little more than I shoulda been doing 
 in my sneakers, jeans and in a light rain.  Alone on very rocky 
 offroad vehicle trail with pretty big ups and downs near Pearson 
 Park.  Passed full-on trail guy (with chest protector, etc).  Tried 
 to flag him down to get his opinion as to whether or not I should 
 turn back.  No response.  Pressed on with no trouble.  Did bang my 
 knee pretty hard on the luggage rack after I had post ride meatball 
 sub back in the big city (Slongmont).  Lesson learned.  Time to get a 
 rollcage as I am hooked on the dirt now.  Never would have negotiated 
 this stuff on my R100GS much less the R1150GS - both sold now in 
 favor of a "true" dualsport.
 
 Loving my A18 - 4800 miles in 3 months and no further than 50 miles 
 as the crow flies from homebase yet.  Leaving for Playa del Carmen on 
 July 30 for 5 month commitment - will come back for the bike and ride 
 her down if I decide to stay after that.
 
 Jim
 A18
 ustaownbmw
Who is online
Users browsing this forum: No registered users and 32 guests