nklr - more modifications

DSN_KLR650
Norm Keller
Posts: 712
Joined: Thu Apr 01, 2004 7:48 am

more modifications

Post by Norm Keller » Fri May 11, 2007 10:53 pm

Here's the latest list of modifications completed to my KLR. I'm beginning to run out of enthusiasm for working on the bikes which means that it's time to take a sabbatical and just ride. Fortunately the weather is brilliant! Modifications to My KLR 1) Sewer pipe toolbox 2) Headlight bulb PIAA 80/110 watt 3) Mini fuses & holders to LH frame 15 amp. 4) Cooling fan fuse to lower support 5) Dash 6) Voltmeter 7) Oil pressure gauge 8) LED illumination for gauges & switches 9) High beam off switch 10) Cooling fan on/automatic switch 11) Givi E350 Flow trunk 12) Utah engine guard 13) Emgo lever guards 14) Doohickey 15) 1 " lowering links 16) 1 " shortened side stand 17) Safety switch by-pass switch 18) LED tail light bulb 19) 9"over Kawasaki windshield 20) Gears brand magnetic tank bag 21) Chatterbox AM/FM radio 22) Chatterbox helmet speakers 23) Linear amplifier 24) Renthal cross bar pad 25) Magnetic drain plug 26) HT Radiator guard 27) Carburetor idle mixture plug 28) Drill throttle slide 1/8" 29) Brake pad anti-squeal compound 30) GPS mount 31) Cigarette lighter plug for GPS 32) Bowl vent "T" modification 33) Steel case guard plate siliconed behind shifter 34) Kendal K270 tires 35) Pedal saver cables to brake & shifter levers 37) Frame bolt upgrade 38) Foot peg bolt upgrade 39) Edge trim around cooling fan shroud & dash 40) Garage remote installed 41) Kawasaki rear master cylinder guard 42) Throttle rocker throttle assist 43) Happy Trails panniers & mounts -Teton Canyon Cut 9x15x18 w/silver powder coat. 44) Tank protector stick-on under tank bag area 45) Front Shocks to ATF 46) Bicycle hand pump wrap-tied to front brake hose under bar pad 47) Moved shifter upward to accommodate MX boots. 48) Install carriage bolt and spacer washers to space brake pedal upward. 49) Spare front & rear tubes in rubber pouches wrap-tied to left front inside engine guard. 50) Helmet lock relocated to RR turn signal mounting bar. 51) IMS folding shift lever. 52) Arrowhead 90-degree fuel filter. 53) EBC-FA67R Sintered Rear Brake Pads 54) Tire changing prop wrap-tied to bottom of sewer pipe tool carrier 55) High mount LED brake light into Givi trunk 56) Grote 72100-5 High Tone horn 57) Modified seat foam & reinstalled stock suspension links. 58) Welded extension to side stand. 59) Removed air box screen & inlet snorkel 60) Shimmed carburetor needle up 0.020". 61) Installed 252 main jet & removed needle shim 62) IMS Super Stock Foot Pegs #273116 63) Electronic flasher (Tridon HD12) 64) 4 Way Flashers. 65) Headlight relays installed. (High beam Vd from 1.5 V to 0.12V) 66) Relocated license plate 67) Fuse & wiring for electric vest. 68) Vest plug adapter for Motion Pro Optimate III charger 69) LED license plate light 70) LED light to illuminate LH side of dash 71) WFO bar handgrip heater elements 72) ElectroSport ES450 300 watt stator 73) 12 gauge wire between white output wire on reg/rectifier and battery side of starter relay. 74) Grease nipples (4) added to rear shock linkage Grease nipples (2) to swing arm 75) Grease nipple added to RH side of steering head tube 76) Relocated regulator to frame RH side ahead of tank. 77) Spacer washers to seat bolts and notched seat bolt holes to allow seat re & re. 78) Honda 42714-KA3-710 tire valve stem seals on front & rear. 79) Arrowhead master cylinder lid screws 80) 12 gauge wire between white regulator power wire and solenoid. 81) 12 gauge ground wire, fairing mount common ground to regulator ground bolt. 82) Watson temperature gauge overlay 83) Recalibrate speedometer 84) Aluminum plate siliconed to LH side of radiator. To do: Eagle Doo' torsion spring Design additional tool storage low down/under seat? Lengthen side stand & add bigger foot LED turn signals Reconnect 4 way flashers (connectors on order) LED lights onto panniers Try weights onto mirrors re vibration Vd tests on White & Brown wires Diagnose slight wander at high speed (balance, spoke tension) Carburetor screws Front fork brace (on order) Progressive front springs (on order) Replace spare tubes into engine guard Prepare for major road trip Of the above to do list, eight will be considered to be mods. Hmm, 92. It would be fun to break 100, but also running out of ideas for changes which will be a true benefit. Ideas? Norm [Non-text portions of this message have been removed]

Jeff Saline
Posts: 2246
Joined: Fri Oct 10, 2003 6:02 pm

more modifications

Post by Jeff Saline » Fri May 11, 2007 11:36 pm

On Fri, 11 May 2007 20:36:55 -0700 "Norm Keller" writes:
> Here's the latest list of modifications completed to my KLR. I'm > beginning to run out of enthusiasm for working on the bikes which > means that it's time to take a sabbatical and just ride. Fortunately > the weather is brilliant! > > Modifications to My KLR
SNIP
> 34) Kendal K270 tires
SNIP
> 47) Moved shifter upward to accommodate MX boots.
SNIP
> 51) IMS folding shift lever.
SNIP
> 60) Shimmed carburetor needle up 0.020". > > 61) Installed 252 main jet & removed needle shim
SNIP
> Of the above to do list, eight will be considered to be mods. Hmm, > 92. It would be fun to break 100, but also running out of ideas for > changes which will be a true benefit. > > Ideas? > > Norm
<><><><><><><><><><><><><> <><><><><><><><><><><><><> Norm, I just glanced at the list but I was amazed you consider tires a mod. : ) Then you adjust the shift lever for a mod and then replace it for a different mod. : ) And shimming the needle and then removing the shim got you number 60 and 61????? : ) And I looked again and see you shortened the side stand for number 16 and now you're gonna claim a mod for lengthening it? What's up with that? : ) Now I'm just kind of curious as to what folks consider criteria for mods? And what's the definition of "Farkle?" I kind of thought farkle was something that wasn't considered a necessity or maybe useful. And a mod, well it looks like a mod could be anything you do to a bike. : ) In fact I don't see where you claimed two mods for adjusting the rear suspension preload and also the rebound. : ) And did you adjust the chain? That's got to be good for a mod. : ) If you add balance weights to the front and rear wheel would that get you another mod? : ) I bet your bike works great for you. I know I've sure benefited from much of your mods and the knowledge you've passed on to the list about how you did them and the thought processes driving them. Thanks for that. I'm now off my mod soap box. : ) I've got to get some sleep for tech day in the morning. Currently looks like three KLRs for doohickeys and torsion springs, one will also get a new front brake line and a carb rebuild. And a R100 for a complete tune up which includes a carb synch, but which isn't counted as a mod : ) and some electrical troubleshooting. And an Enfield for a clutch replacement. Plus a few surprise visitors I'm sure. Best, Jeff Saline ABC # 4412 South Dakota Airmarshal Airheads Beemer Club www.airheads.org The Beautiful Black Hills of South Dakota 75 R90/6, 03 KLR650, 79 R100RT

Norm Keller
Posts: 712
Joined: Thu Apr 01, 2004 7:48 am

more modifications

Post by Norm Keller » Sat May 12, 2007 12:24 am

Wow, there are some nit-picky types out there! My list is 1/2 joke and 1/2 just to keep a running list of things done. It isn't intended to be a "one up" on anyone.I don't take this seriously at all as it's just a hobby. I think it's time to unsubscribe for a while and do something else. Too nasty for my taste. Norm [Non-text portions of this message have been removed]

John thomas
Posts: 68
Joined: Sun Mar 11, 2007 2:50 pm

more modifications

Post by John thomas » Sat May 12, 2007 2:59 am

Items I would not consider "mods" Rest would be ok ;) 29) Brake pad anti-squeal compound 34) Kendal K270 tires 47) Moved shifter upward to accommodate MX boots. 53) EBC-FA67R Sintered Rear Brake Pads Norm Keller wrote: Here's the latest list of modifications completed to my KLR. I'm beginning to run out of enthusiasm for working on the bikes which means that it's time to take a sabbatical and just ride. Fortunately the weather is brilliant! Modifications to My KLR 1) Sewer pipe toolbox 2) Headlight bulb PIAA 80/110 watt 3) Mini fuses & holders to LH frame 15 amp. 4) Cooling fan fuse to lower support 5) Dash 6) Voltmeter 7) Oil pressure gauge 8) LED illumination for gauges & switches 9) High beam off switch 10) Cooling fan on/automatic switch 11) Givi E350 Flow trunk 12) Utah engine guard 13) Emgo lever guards 14) Doohickey 15) 1 " lowering links 16) 1 " shortened side stand 17) Safety switch by-pass switch 18) LED tail light bulb 19) 9"over Kawasaki windshield 20) Gears brand magnetic tank bag 21) Chatterbox AM/FM radio 22) Chatterbox helmet speakers 23) Linear amplifier 24) Renthal cross bar pad 25) Magnetic drain plug 26) HT Radiator guard 27) Carburetor idle mixture plug 28) Drill throttle slide 1/8" 29) Brake pad anti-squeal compound 30) GPS mount 31) Cigarette lighter plug for GPS 32) Bowl vent "T" modification 33) Steel case guard plate siliconed behind shifter 34) Kendal K270 tires 35) Pedal saver cables to brake & shifter levers 37) Frame bolt upgrade 38) Foot peg bolt upgrade 39) Edge trim around cooling fan shroud & dash 40) Garage remote installed 41) Kawasaki rear master cylinder guard 42) Throttle rocker throttle assist 43) Happy Trails panniers & mounts -Teton Canyon Cut 9x15x18 w/silver powder coat. 44) Tank protector stick-on under tank bag area 45) Front Shocks to ATF 46) Bicycle hand pump wrap-tied to front brake hose under bar pad 47) Moved shifter upward to accommodate MX boots. 48) Install carriage bolt and spacer washers to space brake pedal upward. 49) Spare front & rear tubes in rubber pouches wrap-tied to left front inside engine guard. 50) Helmet lock relocated to RR turn signal mounting bar. 51) IMS folding shift lever. 52) Arrowhead 90-degree fuel filter. 53) EBC-FA67R Sintered Rear Brake Pads 54) Tire changing prop wrap-tied to bottom of sewer pipe tool carrier 55) High mount LED brake light into Givi trunk 56) Grote 72100-5 High Tone horn 57) Modified seat foam & reinstalled stock suspension links. 58) Welded extension to side stand. 59) Removed air box screen & inlet snorkel 60) Shimmed carburetor needle up 0.020". 61) Installed 252 main jet & removed needle shim 62) IMS Super Stock Foot Pegs #273116 63) Electronic flasher (Tridon HD12) 64) 4 Way Flashers. 65) Headlight relays installed. (High beam Vd from 1.5 V to 0.12V) 66) Relocated license plate 67) Fuse & wiring for electric vest. 68) Vest plug adapter for Motion Pro Optimate III charger 69) LED license plate light 70) LED light to illuminate LH side of dash 71) WFO bar handgrip heater elements 72) ElectroSport ES450 300 watt stator 73) 12 gauge wire between white output wire on reg/rectifier and battery side of starter relay. 74) Grease nipples (4) added to rear shock linkage Grease nipples (2) to swing arm 75) Grease nipple added to RH side of steering head tube 76) Relocated regulator to frame RH side ahead of tank. 77) Spacer washers to seat bolts and notched seat bolt holes to allow seat re & re. 78) Honda 42714-KA3-710 tire valve stem seals on front & rear. 79) Arrowhead master cylinder lid screws 80) 12 gauge wire between white regulator power wire and solenoid. 81) 12 gauge ground wire, fairing mount common ground to regulator ground bolt. 82) Watson temperature gauge overlay 83) Recalibrate speedometer 84) Aluminum plate siliconed to LH side of radiator. To do: Eagle Doo' torsion spring Design additional tool storage low down/under seat? Lengthen side stand & add bigger foot LED turn signals Reconnect 4 way flashers (connectors on order) LED lights onto panniers Try weights onto mirrors re vibration Vd tests on White & Brown wires Diagnose slight wander at high speed (balance, spoke tension) Carburetor screws Front fork brace (on order) Progressive front springs (on order) Replace spare tubes into engine guard Prepare for major road trip Of the above to do list, eight will be considered to be mods. Hmm, 92. It would be fun to break 100, but also running out of ideas for changes which will be a true benefit. Ideas? Norm [Non-text portions of this message have been removed] Thomas 90 Tengai 17,350 Forest Park Ga. --------------------------------- Boardwalk for $500? In 2007? Ha! Play Monopoly Here and Now (it's updated for today's economy) at Yahoo! Games. [Non-text portions of this message have been removed]

Larry W Menefee
Posts: 80
Joined: Sat Nov 19, 2005 9:48 am

more modifications

Post by Larry W Menefee » Sat May 12, 2007 6:49 am

Wow, there are some nit-picky types out there! My list is 1/2 joke and 1/2 just to keep a running list of things done. It isn't intended to be a "one up" on anyone.I don't take this seriously at all as it's just a hobby. I think it's time to unsubscribe for a while and do something else. Too nasty for my taste. Norm .................................................................................................................................... . Norm,don`t sweat it...Jeff is one of the best people on this list and I`m sure it wasn`t meant to be personal. Maybe you could list your changes under "FARK-N-MODS" --------------------------------- Yahoo! oneSearch: Finally, mobile search that gives answers, not web links. [Non-text portions of this message have been removed]

kestrelfal
Posts: 331
Joined: Thu Apr 13, 2006 7:31 am

more modifications

Post by kestrelfal » Sat May 12, 2007 6:58 am

Geez Norm, look down and grab those "bootstraps", big guy. You got off easy with good-guy Jeff. You're lucky you weren't attacked by the "doyenne-of-diss", ELG. Fred,,,,,:)
--- In DSN_KLR650@yahoogroups.com, "Norm Keller" wrote: > > Wow, there are some nit-picky types out there! > > My list is 1/2 joke and 1/2 just to keep a running list of things done. It isn't intended to be a "one up" on anyone.I don't take this seriously at all as it's just a hobby. > > I think it's time to unsubscribe for a while and do something else. Too nasty for my taste. > > Norm > > [Non-text portions of this message have been removed] >

Kevin Powers
Posts: 230
Joined: Mon Nov 13, 2006 7:29 am

more modifications

Post by Kevin Powers » Sat May 12, 2007 7:04 am

Looking at your list there are some good ideas there and I'm sure some will end up on my bike. Having got this far Norm, I think you should continue to push on, and I'm here to help. For the true "King of Mods" look you will need to add a couple dozen mirrors - mods 85 through 109! -- Kevin Powers White Bear Lake, MN
On 5/11/07, Norm Keller wrote: > > Here's the latest list of modifications completed to my KLR. I'm > beginning to run out of enthusiasm for working on the bikes which means that > it's time to take a sabbatical and just ride. Fortunately the weather is > brilliant! > > Modifications to My KLR > > > 1) Sewer pipe toolbox > > 2) Headlight bulb PIAA 80/110 watt > > 3) Mini fuses & holders to LH frame 15 amp. > > 4) Cooling fan fuse to lower support > > 5) Dash > > 6) Voltmeter > > 7) Oil pressure gauge > > 8) LED illumination for gauges & switches > > 9) High beam off switch > > 10) Cooling fan on/automatic switch > > 11) Givi E350 Flow trunk > > 12) Utah engine guard > > 13) Emgo lever guards > > 14) Doohickey > > 15) 1 " lowering links > > 16) 1 " shortened side stand > > 17) Safety switch by-pass switch > > 18) LED tail light bulb > > 19) 9"over Kawasaki windshield > > 20) Gears brand magnetic tank bag > > 21) Chatterbox AM/FM radio > > 22) Chatterbox helmet speakers > > 23) Linear amplifier > > 24) Renthal cross bar pad > > 25) Magnetic drain plug > > 26) HT Radiator guard > > 27) Carburetor idle mixture plug > > 28) Drill throttle slide 1/8" > > 29) Brake pad anti-squeal compound > > 30) GPS mount > > 31) Cigarette lighter plug for GPS > > 32) Bowl vent "T" modification > > 33) Steel case guard plate siliconed behind shifter > > 34) Kendal K270 tires > > 35) Pedal saver cables to brake & shifter levers > > 37) Frame bolt upgrade > > 38) Foot peg bolt upgrade > > 39) Edge trim around cooling fan shroud & dash > > 40) Garage remote installed > > 41) Kawasaki rear master cylinder guard > > 42) Throttle rocker throttle assist > > 43) Happy Trails panniers & mounts -Teton Canyon Cut 9x15x18 w/silver > powder coat. > > 44) Tank protector stick-on under tank bag area > > 45) Front Shocks to ATF > > 46) Bicycle hand pump wrap-tied to front brake hose under bar pad > > 47) Moved shifter upward to accommodate MX boots. > > 48) Install carriage bolt and spacer washers to space brake pedal upward. > > 49) Spare front & rear tubes in rubber pouches wrap-tied to left front > inside engine guard. > > 50) Helmet lock relocated to RR turn signal mounting bar. > > 51) IMS folding shift lever. > > 52) Arrowhead 90-degree fuel filter. > > 53) EBC-FA67R Sintered Rear Brake Pads > > 54) Tire changing prop wrap-tied to bottom of sewer pipe tool carrier > > 55) High mount LED brake light into Givi trunk > > 56) Grote 72100-5 High Tone horn > > 57) Modified seat foam & reinstalled stock suspension links. > > 58) Welded extension to side stand. > > 59) Removed air box screen & inlet snorkel > > 60) Shimmed carburetor needle up 0.020". > > 61) Installed 252 main jet & removed needle shim > > 62) IMS Super Stock Foot Pegs #273116 > > 63) Electronic flasher (Tridon HD12) > > 64) 4 Way Flashers. > > 65) Headlight relays installed. (High beam Vd from 1.5 V to 0.12V) > > 66) Relocated license plate > > 67) Fuse & wiring for electric vest. > > 68) Vest plug adapter for Motion Pro Optimate III charger > > 69) LED license plate light > > 70) LED light to illuminate LH side of dash > > 71) WFO bar handgrip heater elements > > 72) ElectroSport ES450 300 watt stator > > 73) 12 gauge wire between white output wire on reg/rectifier and battery > side of starter relay. > > 74) Grease nipples (4) added to rear shock linkage > > Grease nipples (2) to swing arm > > 75) Grease nipple added to RH side of steering head tube > > 76) Relocated regulator to frame RH side ahead of tank. > > 77) Spacer washers to seat bolts and notched seat bolt holes to allow seat > re & re. > > 78) Honda 42714-KA3-710 tire valve stem seals on front & rear. > > 79) Arrowhead master cylinder lid screws > > 80) 12 gauge wire between white regulator power wire and solenoid. > > 81) 12 gauge ground wire, fairing mount common ground to regulator ground > bolt. > > 82) Watson temperature gauge overlay > > 83) Recalibrate speedometer > > 84) Aluminum plate siliconed to LH side of radiator. > > To do: > > Eagle Doo' torsion spring > > Design additional tool storage low down/under seat? > > Lengthen side stand & add bigger foot > > LED turn signals > > Reconnect 4 way flashers (connectors on order) > > LED lights onto panniers > > Try weights onto mirrors re vibration > > Vd tests on White & Brown wires > > Diagnose slight wander at high speed (balance, spoke tension) > > Carburetor screws > > Front fork brace (on order) > > Progressive front springs (on order) > > Replace spare tubes into engine guard > > Prepare for major road trip > > Of the above to do list, eight will be considered to be mods. Hmm, 92. It > would be fun to break 100, but also running out of ideas for changes which > will be a true benefit. > > Ideas? > > Norm > > [Non-text portions of this message have been removed] > > > [Non-text portions of this message have been removed]

Michael Silverstein

more modifications

Post by Michael Silverstein » Sat May 12, 2007 7:12 am

Who are we to pass judgment on what is and isn't a mod? One man's mod may be another man's minor adjustment. Big deal. FWIW, my criterion is that if a person intentionally acts to change the bike in any way from its stock setup, its a mod. Its up to the reader to decide whether it is or is not a significant mod, hopefully in private. Personally I enjoy skimming your mods list when it shows up but I think the best mod is the dent we all put in our seats when we're riding. Mike A18 KLR650 tires page: [www.standoutnet.com/extras/mike/motorcy ... r650/tires] -----Original Message----- From: DSN_KLR650@yahoogroups.com [mailto:DSN_KLR650@yahoogroups.com] On Behalf Of Norm Keller Sent: Saturday, May 12, 2007 1:24 AM To: DSN_KLR650@yahoogroups.com Subject: [DSN_KLR650] Re: More Modifications Wow, there are some nit-picky types out there! My list is 1/2 joke and 1/2 just to keep a running list of things done. It isn't intended to be a "one up" on anyone.I don't take this seriously at all as it's just a hobby. I think it's time to unsubscribe for a while and do something else. Too nasty for my taste. Norm [Non-text portions of this message have been removed] [Non-text portions of this message have been removed]

Jim Priest
Posts: 317
Joined: Fri Apr 19, 2002 7:55 pm

more modifications

Post by Jim Priest » Sat May 12, 2007 7:17 am

On 5/12/07, Michael Silverstein wrote:
> Who are we to pass judgment on what is and isn't a mod? One man's mod > may be another man's minor adjustment. Big deal.
Ditto :) Norm - have you considered braided brake lines - esp. in the front. I consider that an essential mod on the KLR with it's poor brakes. That and progressive springs really help the front end. Another option - sell it and start over :) :) :) Jim

Jeff Saline
Posts: 2246
Joined: Fri Oct 10, 2003 6:02 pm

more modifications

Post by Jeff Saline » Sat May 12, 2007 7:24 am

On Fri, 11 May 2007 22:24:13 -0700 "Norm Keller" writes:
> Wow, there are some nit-picky types out there!
SNIP
> I think it's time to unsubscribe for a while and do something else. > Too nasty for my taste. > > Norm
<><><><><><><><><> <><><><><><><><><> Norm, That's a mod I wouldn't like to see happen. Sure didn't mean anything nasty. Sorry. Best, Jeff Jeff Saline ABC # 4412 South Dakota Airmarshal Airheads Beemer Club www.airheads.org The Beautiful Black Hills of South Dakota 75 R90/6, 03 KLR650, 79 R100RT

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