i need help pls - muffler mod instructions with photos

[Thomas Komjathy]

Has anyone ever removed the balancer system from the KLR, meaning, taking it out of thge engine and running without it> A well known engine builder I was talking to said it is possible to take the system out and run the engine without it. He indicated there would be a small amount of additional vibration, but not much. What say the collective? TK

[Jeff Khoury]

#ygrps-yiv-892094650 p {margin:0;}I keep rolling this over in my mind and can't think of one reason why someone would want to do that... -Jeff Khoury

----- Original Message ----- From: "Thomas Komjathy" To: "dsn klr650" dsn_klr650@yahoogroups.com> Sent: Friday, December 25, 2009 4:55:52 PM Subject: [DSN_KLR650] Balancer system removal   Has anyone ever removed the balancer system from the KLR, meaning, taking it out of thge engine and running without it> A well known engine builder I was talking to said it is possible to take the system out and run the engine without it. He indicated there would be a small amount of additional vibration, but not much. What say the collective? TK

[Jeff Saline]

On Fri, 25 Dec 2009 16:55:52 -0800 (PST) Thomas Komjathy writes:

> Has anyone ever removed the balancer system from the KLR, meaning, > taking it out of the engine and running without it> A well known > engine builder I was talking to said it is possible to take the > system out and run the engine without it. He indicated there would > be a small amount of additional vibration, but not much. What say > the collective? > > TK

<><><><><><><><> <><><><><><><><> TK, The coolant pump impeller is run from the front balancer shaft. So removing the balancer system would probably require a new method to power the impeller. I think you could take the balancer system out but I can't think of a reason it would be worthy of serious consideration. Best, Jeff Saline ABC # 4412 South Dakota Airmarshal Airheads Beemer Club www.airheads.org The Beautiful Black Hills of South Dakota 75 R90/6, 03 KLR650, 79 R100RT . ____________________________________________________________ Nutrition Improve your career health. Click now to study nutrition! http://thirdpartyoffers.juno.com/TGL2141/c?cp=y9JMAsmcP-5kI5WdtFFt3gAAJ1DWfJIDP-R0_NC3mMpGFS0kAAYAAAAAAAAAAAAAAAAAAADNAAAAAAAAAAAAAAAAAAASQwAAAAA=

[Tengai Mark Van Horn]

At 6:51 PM -0700 12/25/09, Jeff Saline wrote:

>The coolant pump impeller is run from the front balancer shaft. So >removing the balancer system would probably require a new method to power >the impeller. > >I think you could take the balancer system out but I can't think of a >reason it would be worthy of serious consideration.

I think the upper left balancer shaft bearing on my Tengai is shot. It looks like replacing this bearing requires splitting the engine cases. Not fun. That would be my reason to do it. A short chain could probably be run to drive the waterpump off the forward balancer shaft. For now, I'll just drop in the low-mileage spare engine I have. Mark

[Thomas Komjathy]

Good point, it was just a thought and wondered if anyone had tried it. It would require machining off the throw on the drive side to retain the gear and a spacer on the other side. ----- Original Message ---- From: Jeff Saline To: klrsisfiddy@... Cc: dsn_klr650@yahoogroups.com Sent: Fri, December 25, 2009 8:51:02 PM Subject: Re: [DSN_KLR650] Balancer system removal On Fri, 25 Dec 2009 16:55:52 -0800 (PST) Thomas Komjathy writes:

> Has anyone ever removed the balancer system from the KLR, meaning, > taking it out of the engine and running without it> A well known > engine builder I was talking to said it is possible to take the > system out and run the engine without it. He indicated there would > be a small amount of additional vibration, but not much. What say > the collective? > > TK

<><><><><><><><> <><><><><><><><> TK, The coolant pump impeller is run from the front balancer shaft. So removing the balancer system would probably require a new method to power the impeller. I think you could take the balancer system out but I can't think of a reason it would be worthy of serious consideration. Best, Jeff Saline ABC # 4412 South Dakota Airmarshal Airheads Beemer Club www.airheads.org The Beautiful Black Hills of South Dakota 75 R90/6, 03 KLR650, 79 R100RT .. ____________________________________________________________ Criminal Lawyer Criminal Lawyers - Click here. http://thirdpartyoffers.juno.com/TGL2141/c?cp=RIjs61Z585UDp4hG5xXThQAAJ1DIbTKMJp-0i3db3Ryx81NMAAYAAAAAAAAAAAAAAAAAAADNAAAAAAAAAAAAAAAAAAAiFgAAAAA=

[Thomas Komjathy]

Mark What are the symptoms of the bearing going bad, I think I have a similar problem. TK ----- Original Message ---- From: Tengai Mark Van Horn To: Jeff Saline Cc: klrsisfiddy@...; dsn_klr650@yahoogroups.com Sent: Fri, December 25, 2009 9:30:15 PM Subject: Re: [DSN_KLR650] Balancer system removal At 6:51 PM -0700 12/25/09, Jeff Saline wrote:

>The coolant pump impeller is run from the front balancer shaft. So >removing the balancer system would probably require a new method to power >the impeller. > >I think you could take the balancer system out but I can't think of a >reason it would be worthy of serious consideration.

I think the upper left balancer shaft bearing on my Tengai is shot. It looks like replacing this bearing requires splitting the engine cases. Not fun. That would be my reason to do it. A short chain could probably be run to drive the waterpump off the forward balancer shaft. For now, I'll just drop in the low-mileage spare engine I have. Mark

[Tengai Mark Van Horn]

I have a low-pitched rattle at idle, and the balancer chain has scored the engine case near the upper shaft, although the static tension in the chain is sufficient. I have yet to investigate further, but the next step would be to remove the chain & upper sprocket and see how much play there is in the shaft. Mark At 8:14 PM -0800 12/25/09, Thomas Komjathy wrote:

>Mark > >What are the symptoms of the bearing going bad, I think I have a >similar problem. >TK

[Thomas Komjathy]

That sounds like what I am experiencing. Does the rattle, oscillate getting loader and and then becoming quieter, then loader. Mine has an oscillation of about a second between these loader/quieter transitions. I can also feel it in the chassis of the bike, I actually thought something else had come loose. [b]From:[/b] Tengai Mark Van Horn [b]To:[/b] Thomas Komjathy [b]Cc:[/b] Jeff Saline ; dsn_klr650@yahoogroups.com [b]Sent:[/b] Fri, December 25, 2009 11:38:48 PM [b]Subject:[/b] Re: [DSN_KLR650] Balancer system removal   I have a low-pitched rattle at idle, and the balancer chain has scored the engine case near the upper shaft, although the static tension in the chain is sufficient. I have yet to investigate further, but the next step would be to remove the chain & upper sprocket and see how much play there is in the shaft. Mark At 8:14 PM -0800 12/25/09, Thomas Komjathy wrote:

>Mark > >What are the symptoms of the bearing going bad, I think I have a >similar problem. >TK

[spike55_bmw]

Come on in. The water is fine. Splitting is easy, putting together probably requires replacing some case-to-case 6mm bolts around the front counter-balance. None of mine in that area could make it to 18 ft-lbs without popping. Don R100, A6F

--- In DSN_KLR650@yahoogroups.com, Tengai Mark Van Horn wrote: > > At 6:51 PM -0700 12/25/09, Jeff Saline wrote: > >The coolant pump impeller is run from the front balancer shaft. So > >removing the balancer system would probably require a new method to power > >the impeller. > > > >I think you could take the balancer system out but I can't think of a > >reason it would be worthy of serious consideration. > > I think the upper left balancer shaft bearing on my Tengai is shot. > It looks like replacing this bearing requires splitting the engine > cases. Not fun. > That would be my reason to do it. A short chain could probably be > run to drive the waterpump off the forward balancer shaft. > For now, I'll just drop in the low-mileage spare engine I have. > > Mark >

[Eric J Foster]

After having ridden a KLR with the front balancer off by ONE tooth, I'd rather ride a washing machine in spin cycle with a concrete block in it. Just fix the bike. E -- Guns kill people like silverware made Rosie O'Donnel fat......... Eric J Foster www.xr650r.us http://www.findu.com/cgi-bin/find.cgi?call=ke1lb-9&terra=4&radar=***