If the diff. is out, it is even easier to push them INTO the casing. Best to
turn up a simple stepped mandrel, which you can also use to push (i.e.
hammer!) in the new ones. Make the smaller diameter a snug fit in the bush,
and it will prevent distortion as you push it in. Some are VERY tight,
either the axles are under-size or distorted, or the bushes are made too
large.
If the diff. is not out, and you don't have an extractor or slide hammer,
use the bodger's last resort: using a broken hack-saw blade (preferably in a
handle) carefully cut through the bush (on the top side). If you are
careful, you can just break through the brass without damaging the case.
The new bush should be reamed using an adjustable reamer, to a diameter of
25.5mm, otherwise if the half-shaft is too tight in there, when it flexes it
will heat up on the bush and lose its heat treatment (I have seen them blued
from the heat generated, and a softened shaft will not last long!). Any
larger and they don't work very well, as most people have discovered!
One solution to all this is to use special bearing nuts with lip-seals to
keep the oil out of the hub. Phil Marino makes the "wrong" sort ('orrible
slotted things, as in MMM cars and incorrectly in T-types), whereas I make
them Hexagonal as Abingdon intended.
BTW, how is Phil doing?
ocTagonally
Roger
John Swanland wrote:
>If the differential is out, it's a simple matter, using an appropriately
>sized socket and a broom handle, to drive them out from the other side.
Does anyone know the details of the removal and replacement of the oil
>return bushings on a TC? Looks like a special puller might be required and
>a mandrel of some sort needed to reinstall the new parts undamaged. The
>housing is still mounted on the chassis.