Wilsons Sandbox

Dear all! I've got a 2000 (A14) KLR650 with over 40k miles on the clock. I bought her third-hand in late 2009 in rural northern California for $1000, and she was pretty beat -- possibly having been used for "forestry". She was my first motorcycle, and a great introduction to the wonderful riding/wrenching/riding culture that keeps all of us in this forum. Despite living most of the year in Shanghai, I've put about 10k miles on the bike myself, and made a lot of repairs and upgrades with the help of an awesome network of KLRistas in the SF Bay Area. She's still an ugly old dog, but generally serves me perfectly for both recreational riding and transportation during my monthlong visits to California. I ride mostly on-road, but don't hesitate on dirt roads and trails. I'm about 200 pounds. Last visit in October, the rear suspension gave up the ghost, so I'm in the market for a replacement, or a rebuild. Is it even reasonable to rebuild such a crucial part on the bike, especially at 40k miles? What about a junkyard shock? As for a replacement, the google indicates there are perhaps only four choices. Any I've missed? --Progressive Suspension Series 420 shock, $550 http://www.dual-star.com/index2/Brand/Kawasaki/420%20Series%20Shock.htm --Progressive Series 465 shock, $436 http://www.bustersdirtshop.com/product.php?productid=11290 --Cogent Dynamics Moab Shock, $595 http://www.happy-trail.com/KLR650A/Moab-Shock-KLR650A.aspx --Kawasaki stock shock, $945(!!!) http://www.motosport.com/dirtbike/oem-parts/KAWASAKI/2000/KLR650/SHOCK-ABSORBER%28S%29 Finally, the bike has 2-inch lowering links, which work OK for me but is a bit low. Will these complicate the installation? I also note that the Progressive now comes in a short version that is equivalent to 1 inch lowering on a stock bike. Would it make sense to remove the 2-inch lowering dogs and use the short Progressive? http://www.dual-star.com/index2/Brand/Kawasaki/420_series_short_shock1.htm Wild card question: Is this even worth doing on an aging bike for which I only paid only $1k? Sorry for all the questions, but grateful for guidance! Thanks, Jeff [Non-text portions of this message have been removed]

Jeffrey Parker wrote: I've got a 2000 (A14) KLR650 with over 40k miles on the clock. I bought her third-hand in late 2009 in rural northern California for $1000, and she was pretty beat -- possibly having been used for "forestry". She was my first motorcycle, and a great introduction to the wonderful riding/wrenching/riding culture that keeps all of us in this forum. Despite living most of the year in Shanghai, I've put about 10k miles on the bike myself, and made a lot of repairs and upgrades with the help of an awesome network of KLRistas in the SF Bay Area. She's still an ugly old dog, but generally serves me perfectly for both recreational riding and transportation during my monthlong visits to California. I ride mostly on-road, but don't hesitate on dirt roads and trails. I'm about 200 pounds. Last visit in October, the rear suspension gave up the ghost, so I'm in the market for a replacement, or a rebuild. Is it even reasonable to rebuild such a crucial part on the bike, especially at 40k miles? What about a junkyard shock? As for a replacement, the google indicates there are perhaps only four choices. Any I've missed? --Progressive Suspension Series 420 shock, $550 http://www.dual-star.com/index2/Brand/Kawasaki/420%20Series%20Shock.htm --Progressive Series 465 shock, $436 http://www.bustersdirtshop.com/product.php?productid=11290 --Cogent Dynamics Moab Shock, $595 http://www.happy-trail.com/KLR650A/Moab-Shock-KLR650A.aspx --Kawasaki stock shock, $945(!!!) http://www.motosport.com/dirtbike/oem-parts/KAWASAKI/2000/KLR650/SHOCK-ABSORBER%28S%29 Finally, the bike has 2-inch lowering links, which work OK for me but is a bit low. Will these complicate the installation? I also note that the Progressive now comes in a short version that is equivalent to 1 inch lowering on a stock bike. Would it make sense to remove the 2-inch lowering dogs and use the short Progressive? http://www.dual-star.com/index2/Brand/Kawasaki/420_series_short_shock1.htm Wild card question: Is this even worth doing on an aging bike for which I only paid only $1k? Sorry for all the questions, but grateful for guidance! Thanks, Jeff Jeff, yes the rear shock can be rebuilt with a new seal and oil. In my experience, it only lasts for a couple of years and blows out again. My recommendation to you would be to buy another used shock in good condition. Good luck, Paul Streeter [Non-text portions of this message have been removed]

Jeff (and everybody), I am in the process of installing a Progressive 465 shock with 1" lowered height on my 2007 KLR 650. I picked this shock because I had heard good things about Progressive in general (lots of my Harley buddies use them) and they offered a one inch lower option, which is better than lowering links (I think) because it actually limits travel and that is a better way to go (I think, we'll see). I had 2" lowering links on the bike up until now (I had them on for about two years) and I am replacing them with one inch lowering links, hoping for the same ride height since my kickstand is cut off already. It occurs to me that I should offer to sell you my (still working) stock shock, but I'm not sure that I am ready to do that, having not even finished the installation yet (refer to previous post on the damned carb-to-airbox rubber boot). So for right now, I can say that I decided on the Progressive one inch lower shock and I'll let you know how it rides on the first ride. I did not even know that there was a 420 shock or what that might be better or worse than. Is that really an option, and what's better or worse about it? Did I mess up? So we are kind of in the same place, I'm just a bit ahead of you, Jeff. Robert Wichert P.Eng. LEED AP BD&C +1 916 966 9060 FAX +1 916 966 9068 ===============================================

On 4/3/2012 9:20 PM, Jeffrey Parker wrote: > > Dear all! > > I've got a 2000 (A14) KLR650 with over 40k miles on the clock. I > bought her third-hand in late 2009 in rural northern California for > $1000, and she was pretty beat -- possibly having been used for > "forestry". She was my first motorcycle, and a great introduction to > the wonderful riding/wrenching/riding culture that keeps all of us in > this forum. Despite living most of the year in Shanghai, I've put > about 10k miles on the bike myself, and made a lot of repairs and > upgrades with the help of an awesome network of KLRistas in the SF Bay > Area. She's still an ugly old dog, but generally serves me perfectly > for both recreational riding and > transportation during my monthlong visits to California. I ride mostly > on-road, but don't hesitate on dirt roads and trails. I'm about 200 > pounds. > > Last visit in October, the rear suspension gave up the ghost, so I'm > in the market for a replacement, or a rebuild. Is it even reasonable > to rebuild such a crucial part on the bike, especially at 40k miles? > What about a junkyard shock? As for a replacement, the google > indicates there are perhaps only four choices. Any I've missed? > > --Progressive Suspension Series 420 shock, $550 > http://www.dual-star.com/index2/Brand/Kawasaki/420%20Series%20Shock.htm > > --Progressive Series 465 shock, $436 > http://www.bustersdirtshop.com/product.php?productid=11290 > > --Cogent Dynamics Moab Shock, $595 > http://www.happy-trail.com/KLR650A/Moab-Shock-KLR650A.aspx > > --Kawasaki stock shock, $945(!!!) > http://www.motosport.com/dirtbike/oem-parts/KAWASAKI/2000/KLR650/SHOCK-ABSORBER%28S%29 > > Finally, the bike has 2-inch lowering links, which work OK for me but > is a bit low. Will these complicate the installation? > > I also note that the Progressive now comes in a short version that is > equivalent to 1 inch lowering on a stock bike. Would it make sense to > remove the 2-inch lowering dogs and use the short Progressive? > http://www.dual-star.com/index2/Brand/Kawasaki/420_series_short_shock1.htm > > > Wild card question: Is this even worth doing on an aging bike for > which I only paid only $1k? > > Sorry for all the questions, but grateful for guidance! > > Thanks, > Jeff > > [Non-text portions of this message have been removed] > > [Non-text portions of this message have been removed]

Robert, I don t understand why you removed this carb boot. Installing the shock is a simple ten minute operation. Remove one bolt from the top shock mount, remove the lower mount bolt and two linkage bolts. Shock will then drop out of the bottom of your bike providing you have a center stand or have the engine blocked up. The Progressive Suspension 420 series shock is the old model and has been replaced by the 465 series. The 465 is a better shock and also offers the hydraulic preload adjuster as an option. You will notice that this shock is much stiffer than the stock shock and will control your weight much better. Any time you add lowering links you will effectively soften the suspension on the rear. Going with the shorter shock is a much better way to lower your bike. You can see the 465 series shock with the RAP hydraulic preload adjuster on my site or by going to: http://www.angelfire.com/ut/moab/images/ps465_rap.jpg Fred www.arrowheadmotorsports.com From: RobertWichert Sent: Wednesday, April 04, 2012 7:33 AM To: Jeffrey Parker Cc: dsn_klr650@yahoogroups.com Subject: Re: [DSN_KLR650] KLR650-A14 (2000) rear suspension replacement Jeff (and everybody), I am in the process of installing a Progressive 465 shock with 1" lowered height on my 2007 KLR 650. I picked this shock because I had heard good things about Progressive in general (lots of my Harley buddies use them) and they offered a one inch lower option, which is better than lowering links (I think) because it actually limits travel and that is a better way to go (I think, we'll see). I had 2" lowering links on the bike up until now (I had them on for about two years) and I am replacing them with one inch lowering links, hoping for the same ride height since my kickstand is cut off already. It occurs to me that I should offer to sell you my (still working) stock shock, but I'm not sure that I am ready to do that, having not even finished the installation yet (refer to previous post on the damned carb-to-airbox rubber boot). So for right now, I can say that I decided on the Progressive one inch lower shock and I'll let you know how it rides on the first ride. I did not even know that there was a 420 shock or what that might be better or worse than. Is that really an option, and what's better or worse about it? Did I mess up? So we are kind of in the same place, I'm just a bit ahead of you, Jeff. Robert Wichert P.Eng. LEED AP BD&C +1 916 966 9060 FAX +1 916 966 9068 ===============================================

On 4/3/2012 9:20 PM, Jeffrey Parker wrote: > > Dear all! > > I've got a 2000 (A14) KLR650 with over 40k miles on the clock. I > bought her third-hand in late 2009 in rural northern California for > $1000, and she was pretty beat -- possibly having been used for > "forestry". She was my first motorcycle, and a great introduction to > the wonderful riding/wrenching/riding culture that keeps all of us in > this forum. Despite living most of the year in Shanghai, I've put > about 10k miles on the bike myself, and made a lot of repairs and > upgrades with the help of an awesome network of KLRistas in the SF Bay > Area. She's still an ugly old dog, but generally serves me perfectly > for both recreational riding and > transportation during my monthlong visits to California. I ride mostly > on-road, but don't hesitate on dirt roads and trails. I'm about 200 > pounds. > > Last visit in October, the rear suspension gave up the ghost, so I'm > in the market for a replacement, or a rebuild. Is it even reasonable > to rebuild such a crucial part on the bike, especially at 40k miles? > What about a junkyard shock? As for a replacement, the google > indicates there are perhaps only four choices. Any I've missed? > > --Progressive Suspension Series 420 shock, $550 > http://www.dual-star.com/index2/Brand/Kawasaki/420%20Series%20Shock.htm > > --Progressive Series 465 shock, $436 > http://www.bustersdirtshop.com/product.php?productid=11290 > > --Cogent Dynamics Moab Shock, $595 > http://www.happy-trail.com/KLR650A/Moab-Shock-KLR650A.aspx > > --Kawasaki stock shock, $945(!!!) > http://www.motosport.com/dirtbike/oem-parts/KAWASAKI/2000/KLR650/SHOCK-ABSORBER%28S%29 > > Finally, the bike has 2-inch lowering links, which work OK for me but > is a bit low. Will these complicate the installation? > > I also note that the Progressive now comes in a short version that is > equivalent to 1 inch lowering on a stock bike. Would it make sense to > remove the 2-inch lowering dogs and use the short Progressive? > http://www.dual-star.com/index2/Brand/Kawasaki/420_series_short_shock1.htm > > > Wild card question: Is this even worth doing on an aging bike for > which I only paid only $1k? > > Sorry for all the questions, but grateful for guidance! > > Thanks, > Jeff > > [Non-text portions of this message have been removed] > > [Non-text portions of this message have been removed] [Non-text portions of this message have been removed]