Page 1 of 1
lost foot peg fix.
Posted: Sat May 22, 2010 4:08 pm
by Darren Clark
Attachments : Just an FYI to anybody that stripped out the foot peg nuts (like I did, then lost the foot peg on the freeway).
I considered cutting off the bracket, drilling out the frame, etc, etc, etc... But that was all way too much work.
Instead I did the following:
1) Drilled out the existing nuts with a 11/32 drill bit.
2) Tapped the old nuts with a M10x1.5 tap.
3) Drilled out the new foot peg holes with a 13/32 drill.
4) Bolted the new foot peg on with 2 M10x1.5 bolts and Lok Tight.
--
Darren Clark
http://www.flickr.com/photos/84373829@N00/
2004 KLR-650
Fowlerville, MI
lost foot peg fix.
Posted: Sun May 23, 2010 9:57 pm
by fasteddiecopeman
Only problem with your "fix" is that you still have ONLY about 2 to 3 threads in a soft nut for your new M10 bolts to 'bite' into.
Ed
--- In
DSN_KLR650@yahoogroups.com, Darren Clark wrote:
>
> Just an FYI to anybody that stripped out the foot peg nuts (like I did,
> then lost the foot peg on the freeway).
>
> I considered cutting off the bracket, drilling out the frame, etc, etc,
> etc... But that was all way too much work.
>
> Instead I did the following:
> 1) Drilled out the existing nuts with a 11/32 drill bit.
> 2) Tapped the old nuts with a M10x1.5 tap.
> 3) Drilled out the new foot peg holes with a 13/32 drill.
> 4) Bolted the new foot peg on with 2 M10x1.5 bolts and Lok Tight.
>
> --
> Darren Clark
>
http://www.flickr.com/photos/84373829@N00/
> 2004 KLR-650
> Fowlerville, MI
>
lost foot peg fix.
Posted: Sun May 23, 2010 10:38 pm
by Darren Clark
Attachments : It looks more like 5 or 6 threads, but still it's better to have 5 or 6 10MM threads than 5 or 6 8MM! Plus the red Lok Tight, I don't think it's going to go anywhere. Stock it held up for 22,000 miles, modified it should last longer than the bike.
fasteddiecopeman wrote:
Only problem with your "fix" is that you still have ONLY about 2 to 3 threads in a soft nut for your new M10 bolts to 'bite' into. Ed --- In
DSN_KLR650@yahoogroups.com, Darren Clark biggranger@... wrote: Just an FYI to anybody that stripped out the foot peg nuts (like I did, then lost the foot peg on the freeway). I considered cutting off the bracket, drilling out the frame, etc, etc, etc... But that was all way too much work. Instead I did the following: 1) Drilled out the existing nuts with a 11/32 drill bit. 2) Tapped the old nuts with a M10x1.5 tap. 3) Drilled out the new foot peg holes with a 13/32 drill. 4) Bolted the new foot peg on with 2 M10x1.5 bolts and Lok Tight. -- Darren Clark
http://www.flickr.com/photos/84373829@N00/ 2004 KLR-650 Fowlerville, MI
------------------------------------ List sponsored by Dual Sport News at:
www.dualsportnews.com List FAQ courtesy of Chris Krok at:
www.bigcee.com/klr650faq.html Member Map at:
http://www.frappr.com/dsnklr650Yahoo! Groups Links To visit your group on the web, go to:
http://groups.yahoo.com/group/DSN_KLR650/ Your email settings: Individual Email | Traditional To change settings online go to:
http://groups.yahoo.com/group/DSN_KLR650/join (Yahoo! ID required) To change settings via email:
DSN_KLR650-digest@yahoogroups.com DSN_KLR650-fullfeatured@yahoogroups.com To unsubscribe from this group, send an email to:
DSN_KLR650-unsubscribe@yahoogroups.com Your use of Yahoo! Groups is subject to:
http://docs.yahoo.com/info/terms/
--
Darren Clark
http://www.flickr.com/photos/84373829@N00/
2004 KLR-650
Fowlerville, MI
lost foot peg fix.
Posted: Mon May 24, 2010 9:45 am
by guymanbro
Except that you end up with some threads in the box that the pegs mount to as well. Trust me, this fix works. I've tested it multiple (hundreds) of times and I think I have proven that I am capable of
finding weakness in the structural components of the KLR. ;')
da Vermonster
--- In
DSN_KLR650@yahoogroups.com, "fasteddiecopeman" wrote:
>
> Only problem with your "fix" is that you still have ONLY about 2 to 3 threads in a soft nut for your new M10 bolts to 'bite' into.
> Ed
>
> --- In
DSN_KLR650@yahoogroups.com, Darren Clark wrote:
> >
> > Just an FYI to anybody that stripped out the foot peg nuts (like I did,
> > then lost the foot peg on the freeway).
> >
> > I considered cutting off the bracket, drilling out the frame, etc, etc,
> > etc... But that was all way too much work.
> >
> > Instead I did the following:
> > 1) Drilled out the existing nuts with a 11/32 drill bit.
> > 2) Tapped the old nuts with a M10x1.5 tap.
> > 3) Drilled out the new foot peg holes with a 13/32 drill.
> > 4) Bolted the new foot peg on with 2 M10x1.5 bolts and Lok Tight.
> >
> > --
> > Darren Clark
> >
http://www.flickr.com/photos/84373829@N00/
> > 2004 KLR-650
> > Fowlerville, MI
> >
>
lost foot peg fix.
Posted: Mon May 24, 2010 1:56 pm
by fasteddiecopeman
Darren,
When my footpeg bolts stripped the nuts, I cut the vertical portion off the box where the nuts are. The nuts are VERY shallow square nuts with possibly 2 to 3 threads (square nuts normally indicates that they are very soft, grade 2 or LESS!), so I got 2 = 10 mm grade 8 nuts welded in and the vertical portion re-welded to the frame. I KNOW that welding changes the strength, but I'd much rather START with grade 8 than grade 2...! Since the fix I've had no problems including a 12,500 km trip to Alaska and Inuvik last summer, and I can tighten them way more than the stocker's 12.5 pound-feet!
Ed
lost foot peg fix.
Posted: Fri May 28, 2010 7:47 am
by mark ward