--- In
DSN_KLR650@yahoogroups.com, Bill Watson wrote:
>
> Bill,
>
> Thanks for your input on this subject. Is the extra preload you are
> talking about as depicted in the following link?
>
>
http://johnbiccum. smugmug.com/ gallery/2938841_ wJjyu#158603165_ vYwCq
>
> Assuming the aftermarket torsion spring installed per the vendor's
> instructions duplicates the idler shaft torque of a new KLR650 of a
> particular model year, if I may ask, what was your specific technical
> rationale for increasing the torsion spring preload 50% (ref. msg.
> 186365)?
>
> TIA
>
> ED
> --------------
> Yes Ed, nice work there - exactly the photos. Some are my photos,
some are Saline's, and I added the words and graphics.
>
> As for why I exceeded the mfg's recommendation, I was willing to
take the risk. It seemed to me that no load in the system is the
worst end solution - I hadn't heard of high-tensioned systems having
problems such as the original Pete Chester "flip it and yank big time"
method that George evans has also had good luck with. The mfg's
recommendation, on the bike I was installing the torsion spring on
generated about 70 degrees of preload in the system. So after 35
degrees of rotation (wear), you'll be to half load, and when it's
moved 70 degrees there is no tension.
>
> I've preloaded at the other hole on a number of bikes which leads to
115 degrees of preload, if you will. This is a higher initial
preload, but the idea was that I'm (we're) too lazy to go in later and
add preload as the system wears, and it seemed that this way the
system will have sufficient preload in it for the life of the bike.
>
> Without an attachment, it's essentially that I made a plot
beforehand of "torque vs. deflection" for the stock system, a torsion
spring at 70 degrees and one at 115 and went for 115.
>
> Further - as Mike points out, I have a pre-production torsion spring
which had a different starting end on it. It looks like I set it up
originally with 115 degrees of preload on my particular bike and have
had no problems, so I do the same to other bikes.
>
> I'm sure that bike-to-bike variation might allow you to use the
"5:15" hole and still get more pre-twist on the torsion spring than
other bikes. My rule of thumb is "pick the hole which gives you 90
degrees or more".
Bill,
Your reply's are much appreciated and of great benefit to all. Thanks.
ED