I installed 2 of the new sprockets--front balancer and idler. I'm
still waiting on the 3rd to arrive. It took up some of the slack but
still the chain is very close to the bottom of the case leaving
little room for wear. The 3rd sprocket should take up a bit more
slack but not much. And once you consider a bit of wear, most
likely mine will be close to hitting the case.
multisurfacemotorcycling.com has some discussion on people grinding
the case to be more accomodative, but I agree this shouldn't be
necessary.
Seems to me the rubber damping material on these sprockets is pretty
whimpy. My balancer chain is within spec (standard 190.5-190.9mm,
mine 191.5, service limit 193.4), so I'm not going to spend $210 to
replace it for 1mm. So even after I replace the last sprocket, I'll
be curious what clearance I end up with. Already I have ok doohickey
adjustability with the 2 new sprockets, but I can't help wonder if it
won't be long before the chain is digging into the rubber sprockets
again reducing the clearance at the bottom. Have to wait and see.
I took measurements of two of the new sprockets (diameter of
dampening material around the sprocket) in case anyone wants to
know. I used a digital vernier caliper. Also, I measured my worn
sprockets to compare wear.
front balancer sprocket - new 46mm mine 45.25mm (section with most
wearn/missing dampening material 44.90mm)
idler (lower) sprocket - new 45.62mm; mine 45.30
rear (upper) balancer sprocket - don't have it yet; mine 45.15
I tell ya, a good business would be refurbishing the dampening
material on these gears. The dampening material would be cheap and
new these run $50-$100 each. Of course, the process to setup for
refurbish might be expensive.
Brian
what to doo next? 2 new gears + balancer measurements
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