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radiator hose replacement
Posted: Thu Apr 03, 2008 10:31 pm
by hobbhavnklr650
My driveway is almost snow free, so I'm getting the bike right for
riding. This year that will include replacing the radiator hoses. Are
there substitutes to what Kawasaki offers? Thanks.
Keith
Idaho KLR
radiator hose replacement
Posted: Fri Apr 04, 2008 11:21 am
by Jeff Saline
On Fri, 04 Apr 2008 03:31:52 -0000 "hobbhavnklr650"
writes:
> My driveway is almost snow free, so I'm getting the bike right for
> riding. This year that will include replacing the radiator hoses.
> Are
> there substitutes to what Kawasaki offers? Thanks.
>
> Keith
> Idaho KLR
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Keith,
The FAQ says a Goodyear 63936 heater hose will work for the upper
radiator hose. I asked on the list about two months ago to get first
hand feedback and didn't receive any replies from folks that had used it.
My notes show the pre 08 KLR650 upper radiator hose is 39062-1217 for
about $21 from Ron Ayer dot com.
I think if I was replacing my coolant system hoses I'd stay with the
stock hoses. Mine are on a 2003 model and are still in good shape.
Well, good shape other than I've cut the upper to allow it to fit my
second radiator. : )
Best,
Jeff Saline
ABC # 4412 South Dakota Airmarshal
Airheads Beemer Club
www.airheads.org
The Beautiful Black Hills of South Dakota
75 R90/6, 03 KLR650, 79 R100RT
radiator hose replacement
Posted: Sat Apr 05, 2008 6:40 am
by Andrus Chesley
> I think if I was replacing my coolant system hoses I'd stay with the
> stock hoses. Mine are on a 2003 model and are still in good shape.
I'm in the process of a total maintenance job on my A14 650 and found
the radiator hoses to be in great shape. Only about 24,000 on the
bike after near 8 years of ownership. Geesh!
Other things worth noteing
Rear wheel bearings Good ( just replaced at 15000 miles because one
felt a little ruff ).
Valves are on the lower end of the clearance window but will do
till the next 10K mile check.
Front wheel bearings are good.
Back brake pads are 50% on one side and about 70% on the other. I had
replaced these about 15,000.
Front brake pads are about 20% on one side and 50% on the other,
Replaced these also at about 10K miles.
Left fork seal good > Had replaced this about 5K miles ago
Right fork seal leaking > Had replaced this about 5K miles ago.
Have used a fine emory cloth on the legs this time and used the back
of the emory cloth to fine polish them. See if this helps seat the
seals.
All cables ( clutch, Throttles, speedo, choke ) r n gud shape. Lubed
them again. Do this every 5000 miles. But have a spare Clutch cable
in place and taped up just in case.

.
Bearings are good on the spare set of wheels with the Kenda 270s.
Have Gripsters on the on bike set.
Now should be ready for Arkansas the first weekend in May and Moah
the last weekend in May. Let's hope the stars stay alined. ;-_)
'43 Andy in Louisiana
'00 KLR650 '06 DLK
problems physically putting battery back in back
Posted: Sat Apr 05, 2008 3:30 pm
by Jeff Saline
On Sat, 05 Apr 2008 19:03:23 -0000 "jonblak12321"
writes:
> I had to get a new battery. I got a $34 at a local bike shop that
> has the same numbers as the original. They charged it for me and I
>
> attempted to put it back in the bike but I forgot how it goes.
> Currently I have it where the positive pole is faceing forward and
> out while the negative pole is towards the inner workings of the
> bike. I am having trouble putting the plastic cover over the
> battery
> and the drain tube is on the inside where I cannot get to it.
>
> Does that drain tube fit into the big black one that is towards the
>
> bottem of the bike where the metal piece that fits with the plastic
>
> piece holds the battery in. I am having troubeled describing this
> so
> please forgive.
>
> Thanks.
>
> PS The bike fired right up after 6 months of sitting idle with a
> full thank of gas.
>
> Are there any issues I soul be aware of with a bike that has sat
> for
> so long??
>
>
>
> JOhn Black
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John,
You've got the battery backwards. The positive post goes in first and
will be to the rear side of the battery. Connect the positive cable.
Then slide the black cover over the battery and fasten it at the bottom
with the metal piece with a hole in it at the bottom and a phillips head
screw. Then you can attach the vent hose to the battery and the heavier
black hose that's probably at the bottom of the battery cover. Be
careful with the hose as the plastic tabs it fits between snap off pretty
easily. Finally attach the negative cable which will go to the outside
post. Then, install the seat and side covers.
Shouldn't be any issues with the bike. Take it easy at first as you'll
be out of tune with riding. And make sure you check the brakes before
you need them. : )
Best,
Jeff Saline
ABC # 4412 South Dakota Airmarshal
Airheads Beemer Club
www.airheads.org
The Beautiful Black Hills of South Dakota
75 R90/6, 03 KLR650, 79 R100RT