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valve clearnance check - second one??? when
Posted: Mon Mar 24, 2008 9:06 am
by kusstj
Guys, the old A16 has been great, runs like a top. Great therapy
for me with obsessive oil changes, synthetic blends, amsoil mc,
have also done the doohickey. I am at appr 7700 mi (memory??) I
know the valve clearances (right term??) were checked by my local
shop shortly after buying the bike new (1500 mi?) and one shim was
tweaked slightly.
Do fellow listers have an opinion on when they need to be checked
again?? 10k miles?? less than that?? 15 k miles?? What should I
listen for?? I recall a quote by a esteemed lister that "slappy
valves are happy valves" (so what the hell should that sound
like ?? vs. listening to unhappy valves??)
by the way my hearing isn't so good anymore. (so I've heard, . . .
I think . . .)
For therapy sake I may dive in myself but am seeking guidance about
when I might place this project on my radar.
thanks as always guys (and gals)
Todd
Chaska MN
9f above this am, thawing this afternoon.
valve clearnance check - second one??? when
Posted: Mon Mar 24, 2008 9:20 am
by Jud Jones
--- In
DSN_KLR650@yahoogroups.com, "kusstj" wrote:
>
> Guys, the old A16 has been great, runs like a top. Great therapy
> for me with obsessive oil changes, synthetic blends, amsoil mc,
> have also done the doohickey. I am at appr 7700 mi (memory??) I
> know the valve clearances (right term??) were checked by my local
> shop shortly after buying the bike new (1500 mi?) and one shim was
> tweaked slightly.
>
> Do fellow listers have an opinion on when they need to be checked
> again?? 10k miles?? less than that?? 15 k miles?? What should I
> listen for?? I recall a quote by a esteemed lister that "slappy
> valves are happy valves" (so what the hell should that sound
> like ?? vs. listening to unhappy valves??)
>
> by the way my hearing isn't so good anymore. (so I've heard, . . .
> I think . . .)
>
> For therapy sake I may dive in myself but am seeking guidance about
> when I might place this project on my radar.
>
>
You are probably about due, according to the factory. Once they take an initial set,
however, the valve clearances are usually pretty stable. I checked mine at 5k. 38,000 miles
later, I'll be curious to see what they are. The bike is just beginning to inkle that an
exhaust valve may be a little tight.
valve clearnance check - second one??? when
Posted: Mon Mar 24, 2008 9:30 am
by Arden Kysely
IIRC, the recommended valve check interval is 6k miles, check your
owner's manual to confirm*. If you can hear a 'ticky-ticky-ticky'
that increases with engine speed, you're probably hearing happy,
tappy valves. But you can't be sure they're all happy, since tight
valves don't talk and they're the ones that do the damage. It's not
that hard to check the clearances for peace of mind; adjusting them
takes more time and effort.
__Arden
*I've heard the '08 manual recommends something like 15k...that's way
too long.
--- In
DSN_KLR650@yahoogroups.com, "kusstj" wrote:
>
> Guys, the old A16 has been great, runs like a top. Great therapy
> for me with obsessive oil changes, synthetic blends, amsoil mc,
> have also done the doohickey. I am at appr 7700 mi (memory??) I
> know the valve clearances (right term??) were checked by my local
> shop shortly after buying the bike new (1500 mi?) and one shim was
> tweaked slightly.
>
> Do fellow listers have an opinion on when they need to be checked
> again?? 10k miles?? less than that?? 15 k miles?? What should I
> listen for?? I recall a quote by a esteemed lister that "slappy
> valves are happy valves" (so what the hell should that sound
> like ?? vs. listening to unhappy valves??)
>
> by the way my hearing isn't so good anymore. (so I've heard, . . .
> I think . . .)
>
> For therapy sake I may dive in myself but am seeking guidance about
> when I might place this project on my radar.
>
>
> thanks as always guys (and gals)
>
> Todd
> Chaska MN
> 9f above this am, thawing this afternoon.
>
valve clearnance check - second one??? when
Posted: Mon Mar 24, 2008 10:25 am
by Jeff Saline
On Mon, 24 Mar 2008 14:04:45 -0000 "kusstj" writes:
> Guys, the old A16 has been great, runs like a top. Great therapy
> for me with obsessive oil changes, synthetic blends, amsoil mc,
> have also done the doohickey. I am at appr 7700 mi (memory??) I
> know the valve clearances (right term??) were checked by my local
> shop shortly after buying the bike new (1500 mi?) and one shim was
> tweaked slightly.
>
> Do fellow listers have an opinion on when they need to be checked
> again?? 10k miles?? less than that?? 15 k miles?? What should I
> listen for?? I recall a quote by a esteemed lister that "slappy
> valves are happy valves" (so what the hell should that sound
> like ?? vs. listening to unhappy valves??)
SNIP
> thanks as always guys (and gals)
>
> Todd
> Chaska MN
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<><><><><><><><><><>
Todd,
One of the problems I see when folks allow the dealer or someone else to
check/adjust valves is they often don't get any information back on what
was found or done. You give a prime example of saying the shop did your
valves and slightly tweaked one shim. But it sounds like you didn't get
any information saying what shims were in place or what your clearances
were set to.
Since valve clearances have a range I think the shops often check the
valves with a feeler gauge and if they are within the specified range
leave them alone. Now that's just what I think with absolutely no facts
or data to back it up. Just my belief. But what that means is if you
have valves on the short end of the allowable range you'll need to adjust
the valves sooner than if they were adjusted to the large end of the
range. And without the information of what the clearances were at you'll
have a tough time making a good decision on when to next check the
clearances.
When I check valves I like to adjust them at the large end of the range
and record what they were at, what shim was in place and what shim was
installed and what the final clearance is. Then I think a guy could go
10,000 miles since the clearance would have to tighten up about 0.004"
before it was below the low end of the allowable range.
It takes so much effort to get to the place where you can check the
clearances it doesn't make sense to me to not adjust valves to the large
end of the range and be done with it for a while. If you know what shims
are in place it's easy to have a few shims on hand for the next valve
adjustment. But the only way to know what shims are in the engine is to
take it apart and look.
Valve clearance is important for engine performance as it affects valve
timing (when the valves open and close in relation to the rotation of the
crankshaft), how long valves stay open (which is important for moving
fuel/air mixture into the combustion chamber or removing exhaust gasses
from the combustion chamber) and also heat transfer from the valve face
to the valve seat in the head for heat removal by the cooling system.
If the valves are tight the valves open sooner and close later. That
will rob power by reducing the power stroke by a degree or two and also
with the later closing of the intake valve reduce compression. And with
the valves open longer they aren't in contact with the valve seats and
they retain heat which results in reduced valve life. If the valves lose
all clearance the first thing you'll notice is hard starting and poor or
no idle. If you allow that to continue you'll get to a no run condition
if you don't have a piston hit a valve first when you high rev the engine
trying to keep it running and float a valve.
If the valves are too loose they open later and close sooner. That will
rob power by shortening the amount of time the fuel/air mixture can enter
the combustion chamber and also the amount of time exhaust gasses can be
removed from the combustion chamber. With the extra clearance the valve
train will take more of a pounding and that will lead to reduced valve
component life.
Keeping the valves clearances within the allowable range is important. A
few good notes on what has happened in the past will help predict future
performance and maintenance requirements.
I suggest you plan on checking your valves soon and learning exactly what
your engine's situation is. Maybe it's fine and maybe it's not. Kind of
like a stock doohickey. : )
Best,
Jeff Saline
ABC # 4412 South Dakota Airmarshal
Airheads Beemer Club
www.airheads.org
The Beautiful Black Hills of South Dakota
75 R90/6, 03 KLR650, 79 R100RT
2008 cold start
Posted: Mon Mar 24, 2008 6:34 pm
by PATRICK J. CASSELS
Hi All........
I have not monitored the list for awhile as my Son took over my 2005 KLR. I have since acquired a 2008 also in Chick Magnet Red

I have a cold start problem...It seems to me I had read someone or others also had this problem. Those that is not living under the equator. If you have had this problem I would like to hear what the solution was. I realize that it is under warranty but I would like to hear from you regardless. I have just over 150 miles on it.
Best regards
Pat Cassels
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