klr650 sprocket info

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Jeff Saline
Posts: 2246
Joined: Fri Oct 10, 2003 6:02 pm

klr650 sprocket info

Post by Jeff Saline » Mon Feb 25, 2008 8:28 am

Listers, The following post was sent to the list on 10 Jan 2006. Since we've started a thread about gearing and sprockets I thought I'd pass it on for your reading or deleting pleasure. It has a chart comparing some sprocket combinations. An addition or two. I've now started putting a dab of RTV on the master link clip to keep it from disappearing. It worked well on De Tour. Also, if I was buying a chain today I'd get an X-ring chain. Just to add fuel to the fire I lube/clean my chain with WD-40 after spraying the o-rings with white lithium grease. Probably one shot of grease for every 10 lubes/cleanings with WD-40. For the 2007 riding season I only used the 14/46 combo. I also only took one tour of about 900 miles in three days. More than 50% of that ride was on logging, gravel or dirt roads or single type track. The rest of my riding season was local trips of 30-250 miles per day. A few times during the riding season I kind of wished I had the 16 tooth front on so I would be back to stock rpms at a bit faster speeds. But that was only for some short sections when doing a bit of quicker riding with BMW 1200GSs or a super motard DR650. I was still comfortable at 65 mph but when exceeding that the 16/46 would have been nice. I don't think I exceeded 75 mph all riding season on the KLR. In the dirt it was easy to tell the 14/46 combo was better than the gearing on other bikes. Best, Jeff Saline ABC # 4412 South Dakota Airmarshal Airheads Beemer Club www.airheads.org The Beautiful Black Hills of South Dakota 75 R90/6, 03 KLR650, 79 R100RT <><><><><> ><><><><><>
KLR Listers, I was asked a couple of times in the last few days about the sprockets I use. I thought about this issue and figured maybe someone on this list could also use this information. So here it is for your consideration. I like a 14 or 16 tooth front sprocket and I'm currently using a 46 tooth rear sprocket. For most folks I wouldn't recommend this combo for various reasons. The most prominent reason is the 46 tooth rear sprocket isn't available in the states. I got mine from Australia. I really like the results but for most folks I think a 45 tooth rear sprocket would be a better choice and more easily available. I use the 16 tooth front for getting somewhere like New Mexico from South Dakota in two days. For off road riding I really like the 14 tooth front. Below is a chart of sorts showing some info about sprocket combos. If I was in the market today for a rear sprocket I'd go with a 45 tooth steel JT Sprocket. I think you could get a local bike shop to order one from Parts Unlimited. I don't know if Fred at www.arrowheadmotorsports.com sells them. I have a DID O-ring chain. I think if I was doing it again I'd maybe spend just a bit more money and get the X-ring chain. I'm not sure why I'd do this but I think I would. And, I'd also buy a few spare master links so I could fix the chain if needed. Last summer it took me longer to find the master links in my gear than it did to replace a missing clip. From my notes on ratios when I was in the market for a sprocket combo that would work for me here is some data. Remember the stock gearing on a KLR650 is 15 front and 43 rear. Frt 43 44 45 46 % from stock 16 2.687 ///////// ////////// ////////// -6.661 16 ////////// 2.750 ////////// ////////// -4.218 16 ////////// ///////// 2.8125 ////////// -1.920 15 2.866 ///////// ////////// ////////// STOCK 16 ////////// ///////// ////////// 2.875 0.314 15 ///////// 2.933 ////////// ////////// 2.337 15 ///////// ///////// 3.000 ////////// 4.675 15 ///////// ///////// ////////// 3.066 6.978 14 3.071 ///////// ////////// ///////// 7.152 14 ///////// 3.1428 ////////// ///////// 9.630 14 ///////// ///////// 3.214 ///////// 12.142 14 ///////// ///////// ////////// 3.285 14.619 13 3.308 ///////// ////////// ///////// 15.422 13 ///////// 3.385 ////////// ///////// 18.109 13 ///////// ///////// 3.462 ///////// 20.080 13 ///////// ///////// ////////// 3.538 23.447 So... if that makes sense to you the 16/45 combo will be just 1.92% taller than the stock gearing. Probably not enough to be concerned with for power. It should make for good distance gearing. The 14/45 combo will be 12.142% lower than stock and will make a huge difference off road. And if you're using a 15/45 combo the gearing will be 4.675% lower than stock and would still be fine around town and doing light dirt work. And if you were gonna get stupid a 13/45 would allow you to pull stumps at 20.080% lower than stock gearing. But I think the rear adjusters only have enough movement to work for a change of two teeth on a front sprocket. Like going from a 16 to a 14. I don't think you could tighten the chain enough going from a 16 to a 13 tooth. Hoping this is of some interest to listers, Jeff Saline ABC # 4412 South Dakota Airmarshal Airheads Beemer Club www.airheads.org The Beautiful Black Hills of South Dakota 75 R90/6, 03 KLR650, 79 R100RT