Jeff,
 
 I drilled the slide out to 1/8" on my '95.  What it took care of for
 me was
 a slight lag at lower rpms when you twisted the throttle.  I can't
 tell any
 difference with the middle and upper rpms.
 
 Most of my riding is off road.  I'd run into places that you needed
 to power
 lighten,(on most dirt bikes it would be a wheelie), the front end to
 help
 over a small tree or rocks.  With the KLR in stock form, it would
 take a
 fraction of a second after twisting the throttle for the engine to
 start
 powering up.  After the mod, there's no noticeable lag, so you don't
 have to
 preplan as much.
 
 The only mods that I've done is increased the pilot screw to about 1
 3/4
 turns and the slide mod.  I've also changed the gearing to 15/47 for
 off-road and use 16/47 for extended on-road riding.  I can't tell any
 difference in MPG, 45-52, unless I'm in twisties and really on/off
 the
 throttle quite a bit.  I don't know if that is due to the idle
 mixture
 adjustment or the slide drilling, since both were done at the same
 time.
 
 GregM
 
 -----Original Message-----
 From: 
DSN_KLR650@yahoogroups.com [mailto:
DSN_KLR650@yahoogroups.com]
 On
 Behalf Of Jeff Saline
 Sent: Sunday, February 24, 2008 8:29 AM
 To: tch@...
 Cc: 
DSN_klr650@yahoogroups.com
 Subject: Re: [DSN_KLR650] KLR650 : Drilling the carb slide
 
 On Sun, 24 Feb 2008 09:18:59 -0500 (GMT-05:00) TC 
 writes:
 
 > Drilling the carburetor slide vacuum port (not the hole for the
  
main 
 
 > jet needle) works best when you also use a lighter slide spring
  
such 
 
 > as the one supplied in a DynoJet kit.  You may, however, contact 
 > DynoJet and order the spring separately if you haven't already 
 > purchased a complete kit.
 > 
 > Drilling the vacuum port to 7/64" (1/8" for larger motors with more
 > vacuum) will generally improve throttle response but will NOT 
 > measurably reduce your fuel economy -- your right wrist has a
  
greater 
 
 > impact on fuel economy than a relatively minor modification such as
  
a 
 
 > drilled vacuum slide.
 > 
 > Drill your slide (either 7/64" or 1/8" is okay), install a lighter 
 > slide spring if you wish, and open up the air fuel mixture needle
  
by
 
 > 1/2 to 1 turn.  Your bike will run much better.
  
<><><><><><><><><><>
 <><><><><><><><><><>
 
 TC,
 
 Your last sentence has my interest.  Could you be a bit more specific
 as to
 the definition of "run much better"?  An example or two might be
 helpful for
 me to understand the benefits of drilling a slide.
 
 I suppose having a little more pep when accelerating would give some
 folks
 the nudge to twist the wrist a bit more in other riding conditions
 too.
 Maybe that's where the fuel economy drops show up.
 
 I'm sure if you open a properly tuned air fuel mixture screw (by your
 1/2 to
 1 turn) that will drop fuel economy.
 
 Best,
 
 Jeff Saline
 ABC # 4412  South Dakota Airmarshal
 Airheads Beemer Club 
www.airheads.org
 The Beautiful Black Hills of South Dakota
 75 R90/6, 03 KLR650, 79 R100RT
 
 
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