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pelican case mounting/happy trails/aerostich back protector

Posted: Fri Nov 30, 2007 10:03 pm
by monte quint
Quite awhile back someone posted a link to a really nice photo/text explaination for mounting Pelican 1550 side cases and a 1500 top case. I have mounted my cases but disposed of the post. Does anyone have the link that was offered in that post?? Please. I have had nothing but great product and great service from Happy Trails. (maybe 20 purchases over 24 month period, 0 returns, 0 complaints) I originally bought KLR650.com knockoffs that I had to wait weeks for and returned on their final arrival when I found I could bend their radiator guard, shroud guard, etc by hand with little or no strain. (paint cracked at welds when guard was flexed minimally) I do wish there was some way for the right side nerf bar to mount that didn't cover the radiator cap. They build the rack to fit the holes Kawasaki put in the frame though. Aerostich sells an upgrade to their standard back protector for the Darien jackets. Part Number 1495 Competition Back Pad 120usd. Another company with great customer service and products as far as I am concerned. Love my Darien Light gear. Beautiful blue skies today in KTN, wish my bike wasn't on the lift, damn!! Monte

pelican case mounting/happy trails/aerostich back protector

Posted: Sat Dec 01, 2007 11:08 am
by Michael Martin
Monte, Is this the link you want? http://www.crucialrealm.com/klr650/PelCasePans/PelCasePans.html Mike Martin, Louisville, KY --- monte quint wrote:
> > Quite awhile back someone posted a link to a really nice photo/text > explaination for mounting Pelican 1550 side cases and a 1500 top > case. I have mounted my cases but disposed of the post. Does anyone > have the link that was offered in that post?? Please.
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happy trails osr racks

Posted: Sat Dec 01, 2007 12:38 pm
by E.L. Green
--- In DSN_KLR650@yahoogroups.com, "Ed Dobson" wrote:
> Lets say for the money they charge, it could fit better.
There are a limited number of ways to mount stuff in a strong manner on the KLR. Some folks in order to deal with the KLR frame's, err, "welding issues", create their stuff so it mounts in a way which sacrifices strength for ease of installation, or creates their stuff in a way that will work on all KLR's but in a non-optimal manner. For example, my (non-HT) side racks have no clearance problems -- but they stick out a couple of inches past the muffler on the right side and past mid-air on the left side, making my bike wider and decreasing the strength of the racks due to the longer "legs". That may not be important to you, and it's only marginally important to me (I dislike the width of these racks but they otherwise work fine for me). But to some people, that's important -- they want the strongest narrowest racks they can fit onto their KLR. When you design to that criteria, you run into the KLR's own loose tolerances as an issue. Personally, I think the boys at Happy Trails should trade in their '95 KLR on a 2005 KLR and design to the late-model KLR tolerances, because there's more of the Thailand-built KLR's on the road now than there was when they originally jigged the KLR racks for the Japan-built bikes. But if there are work-arounds to let the earlier racks work on the later bikes, they may have decided that it just isn't worth the time and expense to re-do the jigs given that the '08 and post KLR's need a different rack anyhow and that's going to be the majority of their sales in the future. _E

pelican case mounting/happy trails/aerostich back protector

Posted: Sat Dec 01, 2007 1:46 pm
by traderpro2003
Wow. Nice look and a custom job. Thanks for re-posting this. Would the mounting void the unconditional warranty? --- In DSN_KLR650@yahoogroups.com, Michael Martin wrote:
> > Monte, > > Is this the link you want? > > http://www.crucialrealm.com/klr650/PelCasePans/PelCasePans.html > > Mike Martin, > Louisville, KY > > --- monte quint wrote: > > > > > Quite awhile back someone posted a link to a really nice
photo/text
> > explaination for mounting Pelican 1550 side cases and a 1500 top > > case. I have mounted my cases but disposed of the post. Does
anyone
> > have the link that was offered in that post?? Please. > > > > > >
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> Be a better pen pal. > Text or chat with friends inside Yahoo! Mail. See how.
http://overview.mail.yahoo.com/
>