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				kawasaki mechanic told me doohickey was not issue
				Posted: Wed Oct 19, 2005 7:48 pm
				by sethshaun
				hey geeks and goils, a kawasaki mechanic told me that the problem with 
 the doohickey was fixed for the 2005 models.  this is the first i have 
 heard this mentioned.  did he feed me a bunch of  horse poop flavored 
 pop-tarts or am i just very niave and uninformed? 
 i still plan on replacing mine unless a bunch of you start yelling at 
 me that i am dumb and i should have known that already.  
 seth
 
			 
			
					
				kawasaki mechanic told me doohickey was not issue
				Posted: Wed Oct 19, 2005 8:31 pm
				by wannabsmooth1
				--- In 
DSN_KLR650@yahoogroups.com, "sethshaun"  wrote:
 
 >
 > hey geeks and goils, a kawasaki mechanic told me that the problem with 
 > the doohickey was fixed for the 2005 models.  this is the first i have 
 > heard this mentioned.  did he feed me a bunch of  horse poop flavored 
 > pop-tarts or am i just very niave and uninformed? 
 > i still plan on replacing mine unless a bunch of you start yelling at 
 > me that i am dumb and i should have known that already.  
 > seth
 >
  
To clarify:
 
 All years (2006 back to the change to the welded part in about 1990)
 have the same parts in there. I've replaced 2006 models. They are the
 same. Anyone that says different doesn't know what they are talking
 about. Some of the part numbers got switched when the production was
 moved. The earlier stamped parts fail too, just usually take longer. I
 know Pat won't agree, and I make the parts, but I've been into the
 left side of more motors than anyone else here.
 
 Even if the parts are not broken - they will not adjust more properly
 than 80% of the time, even on a bike with 325 miles on it. I did one
 at Fred's tech day in Moab. We opened the left side of a 2005,
 loosened the adjuster bolt, tapped on the case, the lever did not
 move. After I hit the right side of it with a screwdriver handle, it
 moved a little, then ran out of spring tension.
 
 Most important here - the dealer and the service guys know a lot less
 about the KLR than many people on this list.
 
 I had a call from a guy in Ontario, Canada, in a motorcycle shop -
 spoke to him this morning. He's seen 2 engines lunched due to the
 balancer lever failure. Kawasaki paid for one, it was still under
 warranty. The other had the cam chain evidently jump time when some
 parts went through the chain/sprocket interface, causing the top end
 to lunch parts, just out of warranty. The warranted engine cost
 Kawasaki some serious $$, as the shop corrctly decided to go
 completely through the engine to be sure what was damaged and needed
 replacement. 6K Kilometers on the warranted engine.
 
 all the best,
 
 Mike
 
			 
			
					
				kawasaki mechanic told me doohickey was not issue
				Posted: Wed Oct 19, 2005 9:33 pm
				by Scott Critchfield
				Well said, Mike.  I'm no Kawasaki expert, but based upon my understanding,
 that pretty well sums it up.
 
 Seth:  Whether or not the problem has been solved by Kawasaki, you
 absolutely must see Mike's version of the cam chain tensioner lever.  If I
 could afford to, I'd have Mike redesign at least 30% of all parts, on all of
 my bikes, to such a level of engineering and machining quality.
 
 That's just my two cents, and it's only a friendly observation.
 
 Cheers,
 
 Scott
 
 
 
 
 
 
 -----Original Message-----
 From: 
DSN_KLR650@yahoogroups.com [mailto:
DSN_KLR650@yahoogroups.com]On
 Behalf Of wannabsmooth1
 Sent: Wednesday, October 19, 2005 6:30 PM
 To: 
DSN_KLR650@yahoogroups.com
 Subject: [DSN_KLR650] Re: kawasaki mechanic told me doohickey was not
 issue
 
 
 
 --- In 
DSN_KLR650@yahoogroups.com, "sethshaun"  wrote:
 >
 > hey geeks and goils, a kawasaki mechanic told me that the problem with
 > the doohickey was fixed for the 2005 models.  this is the first i have
 > heard this mentioned.  did he feed me a bunch of  horse poop flavored
 > pop-tarts or am i just very niave and uninformed?
 > i still plan on replacing mine unless a bunch of you start yelling at
 > me that i am dumb and i should have known that already.
 > seth
 >
 To clarify:
 
 All years (2006 back to the change to the welded part in about 1990)
 have the same parts in there. I've replaced 2006 models. They are the
 same. Anyone that says different doesn't know what they are talking
 about. Some of the part numbers got switched when the production was
 moved. The earlier stamped parts fail too, just usually take longer. I
 know Pat won't agree, and I make the parts, but I've been into the
 left side of more motors than anyone else here.
 
 Even if the parts are not broken - they will not adjust more properly
 than 80% of the time, even on a bike with 325 miles on it. I did one
 at Fred's tech day in Moab. We opened the left side of a 2005,
 loosened the adjuster bolt, tapped on the case, the lever did not
 move. After I hit the right side of it with a screwdriver handle, it
 moved a little, then ran out of spring tension.
 
 Most important here - the dealer and the service guys know a lot less
 about the KLR than many people on this list.
 
 I had a call from a guy in Ontario, Canada, in a motorcycle shop -
 spoke to him this morning. He's seen 2 engines lunched due to the
 balancer lever failure. Kawasaki paid for one, it was still under
 warranty. The other had the cam chain evidently jump time when some
 parts went through the chain/sprocket interface, causing the top end
 to lunch parts, just out of warranty. The warranted engine cost
 Kawasaki some serious $$, as the shop corrctly decided to go
 completely through the engine to be sure what was damaged and needed
 replacement. 6K Kilometers on the warranted engine.
 
 all the best,
 
 Mike
 
 
 
 
 
 
 Archive Quicksearch at:
 
http://www.angelfire.com/ut/moab/klr650_data_search.html
 List sponsored by Dual Sport News at: 
www.dualsportnews.com
 List FAQ courtesy of Chris Krok at: 
www.bigcee.com/klr650faq.html
 
 
 Yahoo! Groups Links 
 
			 
			
					
				kawasaki mechanic told me doohickey was not issue
				Posted: Thu Oct 20, 2005 8:30 am
				by J T
				An amazing part of this story is that the Kawasaki mechanic even 
 acknowledged that there IS a problem with the doohickey.   One mechanic told 
 me that he's replaced doohickies on other bikes with the stock part from the 
 KLR--"that's how good they are."  Not sure if that's even possible, but 
 that's what he told me.
 
 
 
 >--- In 
DSN_KLR650@yahoogroups.com, "sethshaun"  wrote:
 > >
 > > hey geeks and goils, a kawasaki mechanic told me that the problem with
 > > the doohickey was fixed for the 2005 models.  this is the first i have
 > > heard this mentioned.  did he feed me a bunch of  horse poop flavored
 > > pop-tarts or am i just very niave and uninformed?
 > > i still plan on replacing mine unless a bunch of you start yelling at
 > > me that i am dumb and i should have known that already.
 > > seth
 > >
 >To clarify:
 >
 >All years (2006 back to the change to the welded part in about 1990)
 >have the same parts in there. I've replaced 2006 models. They are the
 >same. Anyone that says different doesn't know what they are talking
 >about. Some of the part numbers got switched when the production was
 >moved. The earlier stamped parts fail too, just usually take longer. I
 >know Pat won't agree, and I make the parts, but I've been into the
 >left side of more motors than anyone else here.
 >
 >Even if the parts are not broken - they will not adjust more properly
 >than 80% of the time, even on a bike with 325 miles on it. I did one
 >at Fred's tech day in Moab. We opened the left side of a 2005,
 >loosened the adjuster bolt, tapped on the case, the lever did not
 >move. After I hit the right side of it with a screwdriver handle, it
 >moved a little, then ran out of spring tension.
 >
 >Most important here - the dealer and the service guys know a lot less
 >about the KLR than many people on this list.
 >
 >I had a call from a guy in Ontario, Canada, in a motorcycle shop -
 >spoke to him this morning. He's seen 2 engines lunched due to the
 >balancer lever failure. Kawasaki paid for one, it was still under
 >warranty. The other had the cam chain evidently jump time when some
 >parts went through the chain/sprocket interface, causing the top end
 >to lunch parts, just out of warranty. The warranted engine cost
 >Kawasaki some serious $$, as the shop corrctly decided to go
 >completely through the engine to be sure what was damaged and needed
 >replacement. 6K Kilometers on the warranted engine.
 >
 >all the best,
 >
 >Mike
 >
 >
 >
 >
 >
 >
 >Archive Quicksearch at: 
 >
http://www.angelfire.com/ut/moab/klr650_data_search.html
 >List sponsored by Dual Sport News at: 
www.dualsportnews.com
 >List FAQ courtesy of Chris Krok at: 
www.bigcee.com/klr650faq.html
 >
 >
 >Yahoo! Groups Links
 >
 >
 >
 >
 >
 >
 >
 >
 
  
_________________________________________________________________
 Is your PC infected? Get a FREE online computer virus scan from McAfee  
 Security. 
http://clinic.mcafee.com/clinic/ibuy/campaign.asp?cid=3963 
			 
			
					
				kawasaki mechanic told me doohickey was not issue
				Posted: Thu Oct 20, 2005 10:39 am
				by Jim
				RUN, don't look back and hold onto your wallet. 
 --Jim
 A-15
 
 
 
 > An amazing part of this story is that the Kawasaki mechanic even 
 > acknowledged that there IS a problem with the doohickey.   One
  
mechanic told 
 
 > me that he's replaced doohickies on other bikes with the stock part
  
from the 
 
 > KLR--"that's how good they are."  Not sure if that's even possible, but 
 > that's what he told me. 
 
			 
			
					
				kawasaki mechanic told me doohickey was not issue
				Posted: Thu Oct 20, 2005 12:57 pm
				by Michael Silverstein
				This sounds like a great way to qualify your mechanic. If they answer
 the doohickey question wrong, then don't trust them to do anything more
 difficult than changing a tire.
 
 I often ask sales people questions that I know the answer to in order to
 gage whether I can trust their answers to questions about things I don't
 know about. It is absolutely amazing how much B.S. many sales people
 will throw your way instead of simply saying, "I don't know but if you
 wait a minute I'll go find out".
 
 Mike A18
 
 
 > -----Original Message-----
 > From: 
DSN_KLR650@yahoogroups.com 
 > [mailto:
DSN_KLR650@yahoogroups.com] On Behalf Of J T
 > Sent: Thursday, October 20, 2005 9:30 AM
 > To: eaglemike@...; 
DSN_KLR650@yahoogroups.com
 > Subject: RE: [DSN_KLR650] Re: kawasaki mechanic told me 
 > doohickey was not issue
 > 
 > 
 > 
 > An amazing part of this story is that the Kawasaki mechanic even 
 > acknowledged that there IS a problem with the doohickey.   
 > One mechanic told 
 > me that he's replaced doohickies on other bikes with the 
 > stock part from the 
 > KLR--"that's how good they are."  Not sure if that's even 
 > possible, but 
 > that's what he told me.
 > 
 > 
 > >--- In 
DSN_KLR650@yahoogroups.com, "sethshaun" 
 >  wrote:
 > > >
 > > > hey geeks and goils, a kawasaki mechanic told me that the problem 
 > > > with the doohickey was fixed for the 2005 models.  this 
 > is the first 
 > > > i have heard this mentioned.  did he feed me a bunch of  
 > horse poop 
 > > > flavored pop-tarts or am i just very niave and 
 > uninformed? i still 
 > > > plan on replacing mine unless a bunch of you start yelling at me 
 > > > that i am dumb and i should have known that already. seth
 > > >
 > >To clarify:
 > >
 > >All years (2006 back to the change to the welded part in about 1990) 
 > >have the same parts in there. I've replaced 2006 models. 
 > They are the 
 > >same. Anyone that says different doesn't know what they are talking 
 > >about. Some of the part numbers got switched when the production was 
 > >moved. The earlier stamped parts fail too, just usually take 
 > longer. I 
 > >know Pat won't agree, and I make the parts, but I've been 
 > into the left 
 > >side of more motors than anyone else here.
 > >
 > >Even if the parts are not broken - they will not adjust more 
 > properly 
 > >than 80% of the time, even on a bike with 325 miles on it. I 
 > did one at 
 > >Fred's tech day in Moab. We opened the left side of a 2005, loosened 
 > >the adjuster bolt, tapped on the case, the lever did not 
 > move. After I 
 > >hit the right side of it with a screwdriver handle, it moved 
 > a little, 
 > >then ran out of spring tension.
 > >
 > >Most important here - the dealer and the service guys know a 
 > lot less 
 > >about the KLR than many people on this list.
 > >
 > >I had a call from a guy in Ontario, Canada, in a motorcycle shop - 
 > >spoke to him this morning. He's seen 2 engines lunched due to the 
 > >balancer lever failure. Kawasaki paid for one, it was still under 
 > >warranty. The other had the cam chain evidently jump time when some 
 > >parts went through the chain/sprocket interface, causing the 
 > top end to 
 > >lunch parts, just out of warranty. The warranted engine cost 
 > Kawasaki 
 > >some serious $$, as the shop corrctly decided to go 
 > completely through 
 > >the engine to be sure what was damaged and needed replacement. 6K 
 > >Kilometers on the warranted engine.
 > >
 > >all the best,
 > >
 > >Mike
 > >
 > >
 > >
 > >
 > >
 > >
 > >Archive Quicksearch at:
 > >
http://www.angelfire.com/ut/moab/klr650_data_search.html
 > >List sponsored by Dual Sport News at: 
www.dualsportnews.com
 > >List FAQ courtesy of Chris Krok at: 
www.bigcee.com/klr650faq.html
 > >
 > >
 > >Yahoo! Groups Links
 > >
 > >
 > >
 > >
 > >
 > >
 > >
 > >
 > 
 > _________________________________________________________________
 > Is your PC infected? Get a FREE online computer virus scan 
 > from McAfee  
 > Security. 
http://clinic.mcafee.com/clinic/ibuy/campaign.asp?cid=3963
 > 
 > 
 > 
 > Archive Quicksearch at: 
 > 
http://www.angelfire.com/ut/moab/klr650> _data_search.html
 > List 
 > sponsored by Dual Sport News at: 
 > 
www.dualsportnews.com 
 > List FAQ courtesy of Chris Krok at: 
www.bigcee.com/klr650faq.html
 > 
 >  
 > Yahoo! Groups Links
 > 
 > 
 > 
 >  
 > 
 > 
 > 
 > 
 > -- 
 > No virus found in this incoming message.
 > Checked by AVG Anti-Virus.
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 > Date: 10/19/2005
 >  
 > 
 
  
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 10/19/2005
 
			 
			
					
				kawasaki mechanic told me doohickey was not issue
				Posted: Thu Oct 20, 2005 7:47 pm
				by April Neave & Norm Keller
				The spring on my 2005 was broken when I checked it just under 3,000 miles.
 
 Draw your own conclusions, but change the doohickey is my advice.
 
 Norm
 
			 
			
					
				kawasaki mechanic told me doohickey was not issue
				Posted: Thu Oct 20, 2005 10:25 pm
				by April Neave & Norm Keller
				In fairness to mechanics, the KLR is not a problem prone series so they
 don't see a lot of them. In addition, the number which have a noticeable
 doohickey issue even though the spring is broken is likely only a small
 percentage of those.
 
 There is far more KLR experience on this list then one will find in a bevy
 of shops so issues are revealed here which will not be identified by
 individual mechanics. Those people are simply reporting (in most cases) what
 they have seen in the course of their work. The fact that they don't know of
 a trend with doohickey problems doesn't make them incompetent, brainwashed
 or in any other way unfit.
 
 Point Dave at our local dealership at a bike he has never seen before and
 he'll come out of the task far better than the most informed amateur even
 though he doesn't know that the series won the most dirt road orientation
 competitions in Somalia in 2003....
 
 If one is trying to measure, one must make sure that one is using an
 appropriate scale....
 
 I see over 300 automotive techs each week and hear the most foolish blather
 from amateurs regarding the competency of professionals. Most of the time it
 simply doesn't wash.
 
 You might also wish to consider whether you would prefer that the mechanic
 tell you what he knows from experience and genuinely believes to be true, or
 whether you would prefer that he ask what you think and then
 enthusiastically agree with you......
 
 FWIW
 
 Norm
 
			 
			
					
				kawasaki mechanic told me doohickey was not issue
				Posted: Thu Oct 20, 2005 10:43 pm
				by Thor Lancelot Simon
				On Thu, Oct 20, 2005 at 08:25:07PM -0700, April Neave & Norm Keller wrote:
 
 > In fairness to mechanics, the KLR is not a problem prone series so they
 > don't see a lot of them. In addition, the number which have a noticeable
 > doohickey issue even though the spring is broken is likely only a small
 > percentage of those.
 > 
 > There is far more KLR experience on this list then one will find in a bevy
 > of shops so issues are revealed here which will not be identified by
 > individual mechanics. Those people are simply reporting (in most cases) what
 > they have seen in the course of their work. The fact that they don't know of
 > a trend with doohickey problems doesn't make them incompetent, brainwashed
 > or in any other way unfit.
 
  
You're right -- so far as you go.  But I don't think that's what most
 people complaining about Kawasaki dealership mechanics are complaining
 about; rather, they're complaining (in this case anyway) about a propensity
 to *lie* when confronted with a situation they haven't seen before, or (when
 it suits their purpose) even one that they have.
 
 If the absurd claim we're talking about right now isn't enough -- the claim
 that the KLR doohickey is "so good I sometimes install it in other bikes" --
 consider some of the other dealership howlers we've heard of lately, like
 the claim that a lister's wheel bearings failed after dealership tire
 replacement because the lister "didn't torque the axle properly and it
 came loose" -- with a cotter pin installed!  There are plenty more.
 
 I know there are good motorcycle mechanics, including some really great
 ones at Kawasaki dealerships.  But by and large, I think there's a world
 of difference between Joey Eight-Tatoos at your average bike dealership
 and Bob Tech at your average car dealership (which is not to say that
 car dealerships are fantastic -- they're not.  But they're a heck of a
 lot better than bike dealerships).  Some of that difference has to do with
 the level of competence and training required to get and keep the job, and
 some of it has to do with accountability.  There seems to be a culture of
 dishonesty that is pervasive at many motorcycle dealerships and the techs
 seem to actively participate in it, without any real negative consequences.
 
 Of course it's not reasonable to expect any given bike mechanic to have
 torn down a KLR engine on a yearly basis -- or even at all -- and to know
 its ins and outs like an owner who does his own maintenance.  But it is
 reasonable to expect him to not make up outrageous lies, too.  I think
 there would be a lot less bad feeling towards Kawasaki if they'd take
 steps to stop that, rather than often seeming to tacitly encourage it.
 
 Thor
 
			 
			
					
				kawasaki mechanic told me doohickey was not issue
				Posted: Thu Oct 20, 2005 11:32 pm
				by wannabsmooth1
				--- In 
DSN_KLR650@yahoogroups.com, "April Neave & Norm Keller"
  wrote:
 
 >
 > In fairness to mechanics, the KLR is not a problem prone series so they
 > don't see a lot of them. In addition, the number which have a noticeable
 > doohickey issue even though the spring is broken is likely only a small
 > percentage of those.
 > 
 > There is far more KLR experience on this list then one will find in
  
a bevy
 
 > of shops so issues are revealed here which will not be identified by
 > individual mechanics. Those people are simply reporting (in most
  
cases) what
 
 > they have seen in the course of their work. The fact that they don't
  
know of
 
 > a trend with doohickey problems doesn't make them incompetent,
  
brainwashed
 
 > or in any other way unfit.
  
SNIP>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>
 
 > FWIW
 > 
 > Norm
 >
 
  
Norm,
 
 What really gets me cranked up is when they blow smoke. If the guy
 would "gee, I've never heard of or seen a problem" that would be
 different and understandable, to me anyway. The comment that he puts
 it in other bikes "because it's so good" I find pretty difficult to
 believe - the whole room must have filled with smoke.....  

 
 I've had a little experience with what is supposed to be the best
 local Japanese dealership, speaking with the guy in charge of service
 - trying to get my FJR fixed when it wasn't set up properly as new. It
 was a trying experience even though I was always positive and
 complimentary, etc. I think it's sort of difficult to find a really
 good wrench at the mega dealerships. The local BMW dealership is a
 very different story, than goodness.
 
 Thank goodness we can help each other out here on the list, and others
 like this.
 
 all the best,
 
 Mike