frame swapping?
Posted: Sun Mar 16, 2003 1:06 am
Just did a 98 motor into a 95 frame not to long ago. Went well enough.
I had the bike on a sears atv lift. Grabbed the motor by hand and put
the motor in from the left side. I used two half used rolls of paper
towels as a bumper pad. One at the bottom of motor and one at the top
between head and frame downtube. Hey it fit well...
Two 15,18 inch line up/roll bars came in handy. Started the rear
motor mount bolt first( in linkage area) not the swingarm bolt. Be
careful where and how you pry on the motor casings to get bolts lined
up. It would be easy to punch a hole through a case.
A Brass punch set would be handy. Sears sells a three piece by Mayhew
that does all my KLR bearings good.
Lots of PB BLASTER penetrating oil would be good for the swingarm
bolt. And as recommended by Devon; new BOLT and bearings. Don't
expect to get this bolt out in one day...
Links (dogbones)on the swingarm appear to be side specific. Maybe
somebody can confirm.
YMMV.
--- In DSN_klr650@yahoogroups.com, "Steve Pye" wrote: > > ----- Original Message ----- > From: "Hank Pfister" > > > > > > Hello KLRistas, > I've never done this kind of swap before. I don't anticipate it to be too > difficult. I will have some folks with more mechanical knowledge and tools > than me to help if needed. Off list response is OK with me, but others may > be interested also. > > Thanks, > > Hank Pfister > > > Some listers aren't impressed with the Kawi Service Manuals but I wouldn't > attempt a swap like you're doing without them. A good camera couldn't hurt > either. Take a few pics as you're taking things apart so you'll be sure how > they go back together, you know what they say about a picture being worth a > thousand words!! > > Good Luck, > Steve