I have a nut on order and think I have ID'd a 'gotcha' in case someone
 considers sourcing one theirself.  As I understand it, the nut from Jake is
 relieved so that it straddles the splined area where the matching stock lock
 washer grips the shaft.  The nut therefore comes up against the sprocket and
 the lock washer is not used (?).  Perhaps another innovation would be to
 keep the standard lock washer with a self-sourced, self-locking nut and NOT
 fold over the washer edge (or use a plain washer that clears the splines
 with its inside diameter).  Someone that knows this area of hardware better
 than me should critique what I say.
 
 By-the-way, I have a report on the 14 tooth sprocket on my '03.
 1) Highway & freeway use is definitely inferior to the standard 15.
 Unnecessary higher rev's at the 65-region traffic speed.  Higher speeds more
 uncomfortable - always aware that the bike is not 'loafing' as it would be
 with taller gearing.
 2) In-town, stop and go traffic performance is much more relaxing pulling
 away from stopped, trickling along with the flow.  Third gear pulls nice
 away from right turns where it bucked a bit with standard gearing.
 3) On the trail, I tested the same ride with 15 and 14.  So much better.  No
 snatch negotiating
 tighter situations at walking speeds.  Second gear becomes better too for
 the slightly faster, but still tricky, trails.
 
 Bottom-line, this dual-purpose bike needs at least 2 sprockets for different
 purposes.  I'm going to get a 16 too, for those longer cross-country jaunts
 where I won't be going off-road.  What's nice is that there is plenty of
 adjustment range to work with all 3 front options.
 
 By-the-way, not only Jake's nut for the sprocket if one is going to change
 sprockets often.  Get a locking rear axle nut too or quick-release, reusable
 pin.  The standard cotter pin set-up is a hassle and we are not supposed to
 re-use them.  Jake also has one-wrench nuts for the chain tensioning.
 
 Lastly, no master link?  One has to pull the rear axle to get clearance to
 get the chain off the front sprocket?  When did motorcycles drop master
 links; was I asleep?  Something to do with o-ring chains?
 
 -Jim Walsh in AZ
 
 
 ----- Original Message ----- 
 From: "philipnoyb" 
 To: DSN_klr650@yahoogroups.com>
 Sent: Tuesday, September 23, 2003 1:06 PM
 Subject: [DSN_klr650] Re: Front Sprocket
 
 
 > I use both the 16t and 15t using the sprocket nut from Jake.  I live
 > in Southern California, so to get anywhere, that means freeway
 > miles.  For that, the 16t has made a huge improvement for me.  At 75
 > mph I'm at 4300 rpms and the bike just feels like it's not working
 > as hard.  When my bike lives in the mountains at Big Bear, I switch
 > to the 15 tooth.  Best of both worlds for me!  Get that self locking
 > nut from Jake, it made all the difference from a pain in the a** job
 > to a pretty simple one.
 >
 > Philip