I have a klr in Mexico that has been sitting with full gas tank since
april. Now bike won't start and seems like there is no gas to carb.
Is it hard for a mechanically challenged individual to fix the stuck
float valve and is there any simple way to do it step by step.
Thanks
Brian
six 2008 klx250s with new bike warantee $4099 each (seattle area) n
-
- Posts: 604
- Joined: Tue Nov 05, 2002 7:38 pm
stuck float valve
Empty the tank and refill it with fresh fuel and a goodly sized dose of
SeaFoam. Turn on the petcock and open the bowl drain and see if anything
dribbles through. If it does, let a quart or so of the SeaFoamed fuel flow
through and then let it sit for a while. If no fuel is dribbling through,
rap the float bowl with the handle of a screwdriver and see if you can
loosen anything with that..............otherwise, get the Clymer manual
from Fred and follow the Carb disassembly and re assembly
directions..................it's not that hard. Just make sure you have a
very clean area to work in and a decent set of tools. Be careful with the
four bowl retaining screws; they're made of a compressed oatmeal-like
substance and are easily stripped. Make sure you have a really good
quality #1 (or #2) Phillips screwdriver and/or a decent impact driver set
with a good and clean Phillips bit.
KLR carbs are definitely not rocket science and with a little patience and
steady fingers, they are easy to clean and reassemble. Be sure to follow
the manual, step for step.
Buddy
bseifert71@...
> [Original Message] > From: southampton12000 > To: DSN_KLR650@yahoogroups.com> > Date: 12/6/2008 10:05:48 AM > Subject: [DSN_KLR650] stuck float valve > > I have a klr in Mexico that has been sitting with full gas tank since > april. Now bike won't start and seems like there is no gas to carb. > > Is it hard for a mechanically challenged individual to fix the stuck > float valve and is there any simple way to do it step by step. > Thanks > Brian > > > ------------------------------------ > > List sponsored by Dual Sport News at: www.dualsportnews.com > List FAQ courtesy of Chris Krok at: www.bigcee.com/klr650faq.html > Member Map at: http://www.frappr.com/dsnklr650Yahoo! Groups Links > > >
-
- Posts: 4
- Joined: Sat Nov 08, 2008 4:37 pm
stuck float valve
Fuel, spark & air. Begin the diagnosis and start with the easy stuff
first.
Look inside the airbox first then be sure the pink vent hose running
from the carb to the bottom of the bike is open and clean.
Next remove old fuel and add fresh fuel.
Then open the carb drain screw and pull a vacuum on the little hose
while it's attached to the petcock to confirm if fuel is making to the
carb. These vacuum activated petcocks can be the problem or you may
need to clean the filter socks on the intake tubes.
If you have fuel to the carb next check your spark by removing the
spark plug and grounding it to the head.
If still no love then find a nice spot with a table and clean towels
and get busy pulling the carb off and apart for a cleaning. Remember
carb cleaner will destroy rubber gaskets, o rings and diaphragms.
Not sure if there is a web site detailing the carb disassembly
procedures but the shop manual diagrams all the parts and getting the
bowl of is easy.
Whenever you store the bike be sure to drain the float bowl to avoid
fouling.
keep us posted.
--Jim
> I have a klr in Mexico that has been sitting with full gas tank since > april. Now bike won't start and seems like there is no gas to carb. > > Is it hard for a mechanically challenged individual to fix the stuck > float valve and is there any simple way to do it step by step. > Thanks > Brian >
-
- Posts: 542
- Joined: Tue May 20, 2003 4:21 am
six 2008 klx250s with new bike warantee $4099 each (seattle area) n
I was at my favorite Kawasaki dealer this morning, Waldron Kawasaki in
Issaquah, WA. They have about a six or seven 2008 KLX250S that have been
used for rider school bikes. The mileage on these bikes ranges from one
with 17 miles (yes seventeen miles!) to one with about 300 miles. Each of
the bikes looks new and has a new bike warrantee, one year from the date you
would buy it.
If you were considering one of these bikes this looks to be a real good
deal. (no affiliation, just a satisfied customer of this shop for many
years)
[Non-text portions of this message have been removed]
-
- Posts: 1251
- Joined: Wed Mar 03, 2004 2:52 pm
stuck float valve
--- In DSN_KLR650@yahoogroups.com, "southampton12000" wrote:
Let's start with what you know: 1. Your bike has been sitting; and 2. It doesn't start. Given what you know, I would start with the most likely hypothesis, that your pilot valve is gummed up, and start with SeaFoam in the fuel, move from there to Yamaha carb cleaner in the float bowl, and if that didn't work, manually clean the pilot jet.> > I have a klr in Mexico that has been sitting with full gas tank since > april. Now bike won't start
What do you know that you aren't telling, that leads you to this conclusion?.>and seems like there is no gas to carb. >
Probably not, and yes. You can usually do it by rapping the float bowl with a screwdriver handle. But lets see if that's really your problem before we start whacking your bike. On second thought, go ahead and whack it. It's easy, and if it doesn't work, it costs you nothing. Socratically yours, Jud> > Is it hard for a mechanically challenged individual to fix the stuck > float valve and is there any simple way to do it step by step.
-
- Posts: 3355
- Joined: Sat Dec 15, 2001 3:37 pm
stuck float valve
Using the info you provided, I would likely put a drain tube on the
bottom of the carb, open the drain valve screw, turn tank valve to
the "on" position, pull the vacuum line off and suck on it to make the
fuel flow to the carb, and let it drain out the bowl (through tube into
a jar so I could see what came out ) after letting a good quanity of
fuel flow, close the drain valve screw, suck on vacuum hose again to
get float bowl to fill up, reconnect the vacuum line and try to start
it again myself.
Seafoam is my friend and should be yours also. Yamaha makes a cleaner
also, never tried it, Chevron has a bottled cleaner also, but never
tried it either since Seafoam is my friend.
Myself I have never had a gummed up fuel system, maybe in part I run my
stuff I guess often enough, or I add Seafoam to my gas engine fuel
systems from time to time.
If you suspect crappy fuel, I might also drain tank and refill with
fresh gas/Seafoam before even starting any of the above process. also
make sure your battery is fully charged.
Now if you can get it to start and wont idle, pilot circuit is no doubt
gummed/blocked, if you have already drilled and pulled the cap off the
adjuster screw, might consider just backing it out an extra half turn
just to give some fuel a new place to get through and allow the Seafoam
a chance to do its thing before setting the pilot circuit back in that
half turn once things seem normal again.
Good Luck on 2 wheels, riding the 4 wheeler this time of season plowing
F#$@!!g Snow....
Dooden
A15 Green Ape
--- In DSN_KLR650@yahoogroups.com, "southampton12000"
wrote:
> > I have a klr in Mexico that has been sitting with full gas tank since > april. Now bike won't start and seems like there is no gas to carb. > > Is it hard for a mechanically challenged individual to fix the stuck > float valve and is there any simple way to do it step by step. > Thanks > Brian >
Who is online
Users browsing this forum: No registered users and 32 guests