stuck in gear!

DSN_KLR650
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ilv2wheels
Posts: 32
Joined: Fri Sep 23, 2005 9:15 pm

stuck in gear!

Post by ilv2wheels » Tue May 27, 2008 2:39 pm

--- In DSN_KLR650@yahoogroups.com, "kolbike" wrote:
> > '00 650 with 49000 miles, riding along and shifter didnt seem to
want
> to respond. At first with the clutch pulled in I could move one
gear,
> but only at rest. Later it found N breafly until all I have is 5th. > The shifter feels like it wants to shift at times. Have idea it may
be
> related to clunk when engaging First after parked a few days. Any > ideas will be welcomed. Thank You >
I had a similar problem on another bike, (hydraulic clutch), due to lessening disengagement of the clutch. Lower gears have a larger diameter than higher gears, so the disengagement / engagement problem progresses up the gears (N, 1st, etc.). I suggest starting with the cable / adjusters 2mm free play, make sure the clutch release arm (top of right side cover) moves 1 -3 mm. If it's floppy or doesn't move, you'll have to pull the cover and check for warped clutch plates, binding clutch springs, damaged spring plate or spring plate pusher, and a badly notched basket or hub that won't let the plates slide freely. I'm sure there's other even more expensive things, but I'll let others fill that in. Most of the time it's the release arm pusher mechanism not moving far enough. Good luck! Get an FSM if you don't have one already. Tony G. 2002 KLR650, drabbish, chalky, sneaky green Fort Worth, TX

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